• 제목/요약/키워드: Liquid Atomization

검색결과 949건 처리시간 0.022초

전동화된 스피드 스프레이어의 블레이드 형상에 따른 송풍구 유동 특성 분석 (Analysis of the Flow Characteristics for the Blower According to the Blade Shape of the Electrified Speed Sprayer)

  • 오승훈;심재록;서현규
    • 한국분무공학회지
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    • 제28권1호
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    • pp.16-23
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    • 2023
  • The objective of this numerical study is to investigate the effect of the shape and material of the blower blade for the electrified speed sprayer on the blowing performance. The shape of the blade was changed to the bonding angle, the number of blades, the width of the blade, and the blade length based on the existing model. In order to obtain the reliability of the numerical model, the analysis of the grid dependence was performed in the numerical analysis. The numerical analysis results were compared and analyzed in terms of the agricultural chemical penetration length characteristics, flow uniformity characteristics, and velocity distribution characteristics. Furthermore, the effect of material change on weight reduction and structural characteristics was also compared and analyzed. As a result of the analysis, it was found that the optimal condition was that the blade angle was 45°, the number of blades was 12, and the width was 115 mm, which was confirmed through a comparison of the inlet mass flow rate. As a result of the equivalent stress lower than the yield strength due to the material change from aluminum to steel compared to the existing steel, structural defects do not appear, and it is judged that the operation time compared to the battery capacity will be improved through the weight reduction of the blade.

물분사 폐열회수 보일러의 효용성에 대한 실험적 검증 (Experimental Validation on Performance of Waste-heat-recovery Boiler with Water Injection)

  • 신재훈;박태준;조현석;유준상;문석수;이창언
    • 한국분무공학회지
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    • 제28권1호
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    • pp.43-48
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    • 2023
  • The waste-heat-recovery boiler with water spray (HR-B/WS) applies the heat exchange between the inlet air and exhaust gas with the water spray into the inlet air. The evaporation of water in the inlet air promotes heat recovery from the exhaust gas so that thermal efficiency can be improved by the enhanced condensing effect. The NOx emission can also be reduced by lowering the flame temperature due to the dilution effect of the water. In this study, the validity of this concept is examined by the practical boiler test performed with a 24 kW condensing boiler under the full load condition according to the water injection amount. The theoretical amount of water injection is calculated under the assumption of full evaporation of the sprayed water, which is calculated as 50 g/min. Since the injected water cannot evaporate fully in the actual system, the maximum water spray amount is set as 100 g/min. The results showed that the water injection can increase the thermal efficiency up to 95.59% and reduce NOx and CO emissions simultaneously to 8.9 ppm and 35 ppm at 0% of O2. Although the heat energy loss increased due to the unevaporated water, the increase in water injection amount caused higher thermal efficiency due to the increased amount of the evaporated water.

인젝터 설계변수 및 분사조건에 따른 분무타겟팅 지점의 측정 및 예측 (Measurement and Prediction of Spray Targeting Points according to Injector Parameter and Injection Condition)

  • ;;박수한
    • 한국분무공학회지
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    • 제28권1호
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    • pp.1-9
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    • 2023
  • In the cylinder of gasoline direct injection engines, the spray targeting from injectors is of great significance for fuel consumption and pollutant emissions. The automotive industry is putting a lot of effort into improving injector targeting accuracy. To improve the targeting accuracy of injectors, it is necessary to develop models that can predict the spray targeting positions. When developing spray targeting models, the most used technique is computational fluid dynamics (CFD). Recently, due to the superiority of machine learning in prediction accuracy, the application of machine learning in this field is also receiving constant attention. The purpose of this study is to build a machine learning model that can accurately predict spray targeting based on the design parameters of injectors. To achieve this goal, this study firstly used laser sheet beam visualization equipment to obtain many spray cross-sectional images of injectors with different parameters at different injection pressures and measurement planes. The spray images were processed by MATLAB code to get the targeting coordinates of sprays. A total of four models were used for the prediction of spray targeting coordinates, namely ANN, LSTM, Conv1D and Conv1D & LSTM. Features fed into the machine learning model include injector design parameters, injection conditions, and measurement planes. Labels to be output from the model are spray targeting coordinates. In addition, the spray data of 7 injectors were used for model training, and the spray data of the remaining one injector were used for model performance verification. Finally, the prediction performance of the model was evaluated by R2 and RMSE. It is found that the Conv1D&LSTM model has the highest accuracy in predicting the spray targeting coordinates, which can reach 98%. In addition, the prediction bias of the model becomes larger as the distance from the injector tip increases.

분공수와 분사각의 영향에 따른 거시적 디젤 분무 가시화 (Macroscopic Visualization of Diesel Sprays with respect to Nozzle Hole Numbers and Injection Angles)

  • 정용진;장진영;배충식
    • 한국분무공학회지
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    • 제29권1호
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    • pp.32-37
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    • 2024
  • Macroscopic visualization of non-evaporating sprays was experimentally conducted to investigate spray tip penetration and spray angle under low-density conditions, corresponding to an early injection strategy. Furthermore, injectors with varying injection angles (146° and 70°) and numbers of holes (8 and 14) were employed to examine the impact of injector configuration. Compared to the baseline injector, 8H146, which has 8 holes and a 146° injection angle, the spray tip penetration of the 8H70 injector was found to be longer. This can be attributed to higher momentum due to a smooth flow field between the sac volume and the nozzle inlet, which is located closer to the injector tip centerline. The increase in velocity led to intense turbulence generation, resulting in a wider spray angle. Conversely, the spray tip penetration of the 14H70 injector was shorter than that of the 8H70 injector. The competition between increased velocity and decreased nozzle diameter influenced the spray tip penetration for the 14H70 injector; the increase in momentum, previously observed for the 8H70 injector, contributed to an increase in spray tip penetration, but a decrease in nozzle diameter could lead to a reduction in spray tip penetration. The spray angle for the 14H70 injector was similar to that of the 8H146 injector. Moreover, injection rate measurements revealed that the slope for a narrow injection angle (70°) was steeper than that for a wider injection angle during the injection event.

가스메탄/액체산소를 추진제로 하는 단일 인젝터 설계 및 실험적 검증 (Design and Experimental Verification of Uni-Injector Using Gas Methane and Lox as Propellants)

  • 전준수;민지홍;장지훈;고영성;김선진
    • 대한기계학회논문집B
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    • 제37권3호
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    • pp.275-283
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    • 2013
  • 차세대 로켓 엔진의 추진제중 하나로 부각되어지고 있는 메탄 엔진의 연소 특성을 파악하기 위하여 가스메탄과 액체산소를 추진제로 사용하는 로켓 엔진의 인젝터를 설계/제작 하였다. 동축 스월/전단형 인젝터를 채택하여 제작하였으며, 상용 해석 프로그램인 Fluent를 사용하여 유동해석을 수행한 결과를 바탕으로 인젝터의 주요 변수들을 선정하였다. 제작된 인젝터는 수류실험을 통하여 미립화와 분무특성을 파악하였고, 설계점에서의 연소실험을 수행하여 점화 및 연소 안정성을 확인하였다. 또한, 혼합비(O/F ratio)를 변화시켜가며 연소 실험을 수행하여 특성 속도($C^*$)와 연소실 압력 섭동 값을 이용하여 연소 특성 및 안정성을 평가하였다. 실험 결과 모든 혼합비 영역에서 평균적으로 90% 이상의 높은 연소 효율을 보였고, 압력 섭동 값이 2% 미만으로 연소안정성을 확인하였다.

HAN/메탄올 추진제를 사용하는 1 N급 추력기 성능 평가 (Performance Evaluation of 1 N Class HAN/Methanol Propellant Thruster)

  • 이정섭;허정무;조성준;김수현;박성준;김수겸;권세진
    • 한국항공우주학회지
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    • 제41권4호
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    • pp.299-304
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    • 2013
  • 이온성 액체 추진제인 HAN은 무독성의 높은 저장성을 갖는 단일 추진제로서 메탄올을 혼합하여 비추력을 향상시켜 하이드라진을 대체할 수 있을 있다. HAN은 하이드록실아민과 질산의 산-염기 반응을 통해 합성하며, 메탄올과 8.2:1의 비율로 혼합한다. HAN의 분해를 위해서 이리듐 촉매를 사용하며, 하나의 오리피스를 갖는 1 N급 추력기를 사용하여 HAN/메탄올 추진제의 성능 평가를 수행하였다. 메탄올 연소로 인해 반응 생성물의 온도가 높기 때문에 디스트리뷰터의 열적 안정성을 향상시키기 위해 세라믹 재료를 적용하였다. 완전한 분해를 위해서는 최소 $400^{\circ}C$의 예열 온도를 필요로 하였다. 높은 $C^*$ 효율을 얻기 위해서는 가압 압력이 높아져야 했으며, 이로 인해 촉매 상단의 분해 성능이 저하되면서 전체 추력기 성능 저하가 유발되었다. 이를 해결하기 위해 미세한 금속 메쉬를 인젝터 후단에 삽입하여 추진제의 분무 특성을 향상시켰으며, 실험 결과 촉매의 성능 저하 현상이 개선되었음을 확인하였다.

감압비등을 이용한 혼합연료의 분무제어에 관한 연구 (Study on the Spray Control of Mixed Fuel Using Flash Boiling)

  • 명광재;윤준규
    • 대한기계학회논문집B
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    • 제34권11호
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    • pp.1005-1013
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    • 2010
  • 본 연구는 HCCI 엔진의 운전조건을 고려한 혼합연료의 감압비등 분무제어방법을 평가하기 위하여 수행하였다. 2상영역이 존재하는 혼합연료는 고비점성분의 증발촉진과 함께 연료분무의 급격한 증발을 유도할 수 있는 감압비등분무를 이용함으로써 저온 및 저밀도장에서 혼합기형성과정의 제어가 가능하다. HCCI 엔진은 이러한 분위기조건에서 연료를 조기분사하기 때문에 착화성이 높은 경유와 휘발성이 높은 가솔린성분으로 함유한 혼합연료의 감압비등현상을 이용함으로써 액체연료의 분열, 미립화와 같은 물리적 제어 및 착화연소에 의한 화학적 제어를 실현할 수 있다. 본 연구는 혼합연료의 성분과 몰분율을 주요변수로 설정하여 정적용기 내에 분사된 연료분무의 감압비등현상을 슐리렌 화상 및 Mie 산란광을 촬영한 후, 화상처리과정을 통하여 이루어졌다. 그 결과로 감압비등현상은 비교적 저온 및 저밀도장에서 분무구조가 크게 변화함을 알 수 있었으며, 조기 연료분사시기에서 감압비등분무를 이용한 혼합기형성을 제어함으로써 HCCI 연소에 적용이 가능할 것으로 분석하였다.

KSR-III 축소형(I) 엔진의 연소 시험 (Hot Fire Tests of the KSR-III Sub.(I) Engines)

  • 김영한;김용욱;문일윤;고영성;이수용;류철성;설우석
    • 한국항공우주학회지
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    • 제30권8호
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    • pp.120-125
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    • 2002
  • KSR-III 축소(I) 기본형 엔진에 대한 연소 시험을 실시한 결과 분사면의 내열 특성이 불량한 것으로 판명되었으며, 이에 기본형 엔진의 설계를 다각도로 수정한 축소(I) 수정형 엔진을 제작하게 되었다. 주요 설계 파라미터는 주분사기의 배열, 주분사기의 충돌각, 열차폐코팅이었으며 이들에 대한 시험적 연구를 수행하고 각 디자인에 대한 엔진 성능 및 내열 성능을 비교하였다. 내열 성능은 직교배열의 경우, 주분사기 충돌각이 작은 경우, 열차폐 코팅이 있는 경우 향상되는 경향을 보였으며, 일부는 30초 시험을 통해서 적절한 내열 성능을 보여주었다. 그에 따른 엔진 성능의 변화를 살펴보면 5% 범위 이내에서 성능 차이를 보이는데, 방사배열의 경우가 직교배열의 경우보다 성능이 높고, 주분사기 충돌각 $15^{\circ}$의 경우가 $20^{\circ}$의 경우보다 오히려 높게 나타났다. 또한, 저주파 연소불안정성의 측면에서는 충돌각이 작을수록, 방사형 배열보다는 직교형 배열의 경우 불안정 특성이 큰 것으로 판명되었다. 이러한 내열 성능 및 엔진 성능의 변화는 분무 특성의 변화 및 이에 의한 화염 구조의 변화에 기인하는 것으로 보이며, 보다 심도 있는 분석을 위해 추가적인 연구가 필요하다.

De-NOx 저감장치가 온실가스 배출량에 미치는 영향 연구 (A Study on the Effect of De-NOx Device on GHG Emissions)

  • 김성우;김정환;김기호;오상기
    • 한국분무공학회지
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    • 제23권4호
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    • pp.212-220
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    • 2018
  • As increase the number of vehicles, the issue of greenhouse gas that was emitted by them became important. As a result, greenhouse gas (GHG) regulations are being strengthened and efforts are being actively made to reduce greenhouse gas emissions in the automotive industry. In the other hand, regulations for harmful emission of vehicles have been reinforced by step. Especially, the lastly applied step, so called Euro 6, not only decreased NOx limit down to half of Euro 5 but also introduced real driving emission limit for NOx and PN. It is a challenge for manufacturers to meet the recent GHG regulation as well as the latest emission regulation. To overcome these regulations a De-NOx after-treatment system is being applied to diesel vehicles that are known emitting the lowest GHG among conventional internal combustion engines. At the time of the introduction of Euro 6 emission standard in Korea, in the domestic fuel economy certification test, some diesel vehicles emitted more $CH_4$ than Euro 5 vehicles. As a result, it was confirmed that LNT-equipped vehicles emitted a high level $CH_4$ and the level exceeded the US emission standard. In order to determine the reason, various prior literature was investigated. However, it was difficult to find a detailed study on the methane increase with LNT. In this paper, to determine whether the characteristics of vehicles equipped with LNT the affects the above issue and other greenhouse gases, 6 passenger cars were tested on several emission test modes and ambient temperatures with a environment chamber chassis dynamometer. 2 cars of these were equipped with LNT only, other 2 cars had SCR only, and LNT + SCR were applied to remaining 2 cars. The test result shown that the vehicles equipped with LNT emitted more $CH_4$ than the vehicles with SCR only. Also, $CH_4$ tended to increase as the higher acceleration of the test mode. However, as the test temperature decreases, $CH_4$ tended to decreased. $CO_2$ was not affected by kinds of De-NOx device but characteristic of the test modes.