• Title/Summary/Keyword: Line heating simulator

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Development of Software System for Plate Forming Simulation (강판의 곡가공 시뮤레이션을 위한 전산시스템 개발)

  • Lee, Joo-Sung
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.79-87
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    • 1999
  • As it is well appreciated plate forming by line heating takes an important role in ship production process. The paper deals with the development of line heating simulator which can produce the resultant deformation due to line heating in a few minute adn with which user can see the result graphically. For the present purpose mechanical modelling is adopted which can explicitly represent the physical resultant of line heating. In developing the present line heating simulator several program modules are integrated by adopting GUI concept such that the simulator can produce resultant deformation with keeping high accuracy. Application example is illustrated for the twisted shape surface which can be frequently seen in ship and offshore structures.

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A Study of the Development of a simulator for Deformation of the Steel Plate in Line Heating (선상가열시 강판의 변형 추정도구 개발을 위한 기초연구)

  • Seo, Do-Won;Yang, Pack-Dal-Chi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.213-216
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    • 2006
  • During the last decade several different methods have been proposed for the estimation of thermal deformations in the line heating process. These are mainly based on the assumption of residual strains in the heat-affected zone or simulated relations between heating conditions and residual deformations. However these results were restricted in the application from the too simplified heating conditions or the shortage of the data. The purpose of this paper is to develop a simulator of thermal deformation in the line heating using the artificial neural network. Two neural network predicting the maximum temperature and deformations at the heating line are studied. Deformation data from the line heating experiments are used for learning data for the network. It was observed that thermal deformation predicted by the neural network correlate well with the experimental result.

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Application of Neural Network to the Estimation of Curvature Deformation of Steel Plates in Line Heating (인공신경망을 적용한 선상가열시 강판의 곡률변형 추정)

  • Jeon, Byung-Jae;Kim, Hyun-Jun;Yang, Park-Dal-Chi
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.24-30
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    • 2006
  • Different methods exist for the estimation of thermaldeformation of plates in the line heating process. These are based on the assumption of residual strains in the heat-affected zone, known as the method of inherent strains, or simulated relations between heating conditions and residual deformations. The purpose of this paper is to develop a simulator of thermal deformation in the line heating, using the artificial neural network. Curvature deformations for the plate-forming are investigated, which can be used as a prime deformation parameter in the process. The curvature of plates are calculated using the approximation of plate surface by NURBS. Line heating experiments for 11 specimens of different thickness and heating conditions were performed. Two neural networks predicting the maximum temperature and curvature deformations at the heating line are studied. It was concluded that the thermal deformations predicted by the neural network can be used in a line heating simulator, which is considered an attractive and practical alternative to the existing methods.

A Mechanics-Based Determination of Heating Lines in Line Heating Process (열변형 해석 기구를 통한 선상 가열에서의 가열선 수정에 관한 연구)

  • Yong-Gyun Kim;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.45-51
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    • 2002
  • In Line Heating method, heating line is determined by kinematics analysis. But the heating line, which is solved by kinematics analysis, doesn't verify by the point of physical analysis and the choice problem in many heating line doesn't determine. In this paper, the simulator is developed. When we get the processing information at the kinematics analysis, simulator can estimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator, we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variables.

A Two-Dimensional Simulator for Plate Forming by Line Heating (선상가열(Line Heating)에 의한 평판가공 Simulator 연구)

  • Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.1
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    • pp.191-200
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    • 1992
  • In order to simulate the line heating process which is a three-dimensional transient thermo elastic plastic state, a simple modified strip model is suggested. First attempt is made to verify the validity of the model using a finite element program, and the result gives good agreement with the plate theory where conventional two-dimensional model fails totally.

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A Study on Automation of Steel Plate Forming by Heating Method (열간가공에 의한 강판의 곡 가공 자동화 시스템)

  • B.I. Lee;H.S. Yoo;G.G. Byun;H.G. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.34-44
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    • 2002
  • Approximately 70 percent of shop's hull plate consists of three-dimensional curved shell. Concerning with the research on the automation of plate forming many studies have been carried out for the last decade. The purpose of this study is to develop the simulator of heating on the basis of the reasonable mechanical model representing a heating phenomenon. The beating experiment has been carried out with varying parameters influencing on the results of heating information at the kinematics analysis, simulatorestimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variable.

Constructing Neural Networks Using Genetic Algorithm and Learning Neural Networks Using Various Learning Algorithms (유전알고리즘을 이용한 신경망의 구성 및 다양한 학습 알고리즘을 이용한 신경망의 학습)

  • 양영순;한상민
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.04a
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    • pp.216-225
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    • 1998
  • Although artificial neural network based on backpropagation algorithm is an excellent system simulator, it has still unsolved problems of its structure-decision and learning method. That is, we cannot find a general approach to decide the structure of the neural network and cannot train it satisfactorily because of the local optimum point which it frequently falls into. In addition, although there are many successful applications using backpropagation learning algorithm, there are few efforts to improve the learning algorithm itself. In this study, we suggest a general way to construct the hidden layer of the neural network using binary genetic algorithm and also propose the various learning methods by which the global minimum value of the teaming error can be obtained. A XOR problem and line heating problems are investigated as examples.

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Abnormal Coating Buildup on Si Bearing Steels in Zn Pot During Line Stop

  • Weimin Zhong;Rob Dziuba;Phil Klages;Errol Hilado
    • Corrosion Science and Technology
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    • v.23 no.2
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    • pp.83-92
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    • 2024
  • A hot-dip simulator was utilized to replicate abnormal coating buildup observed during line stops at galvanize lines, assessing the influence of processing conditions on buildup (up to 14 mm/side). Steel samples from 19 coils (comprising IF, BH, LCAK, HSLA, DP600-DP1180, Si: 0.006 - 0.8 wt%, P: 0.009 - 0.045 wt%) were examined to explore the phenomenon of heavy coating growth. It was discovered that heavy coating buildup (~3 mm/h) and rapid strip dissolution (~0.17 mm/h) in a GA or GI pot can manifest with specific combinations of steel chemistry and processing conditions. The results reveal the formation of a unique coating microstructure, characterized by a blend of bulky Zeta crystals and free Zn pockets/networks due to the "Sandlin" growth mechanism. Key variables contributing to abnormal coating growth include steel Si content, anneal temperature, dew point in heating and soaking furnaces, Zn pot temperature, Zn bath Al%, and cold-rolling reduction%. At ArcelorMittal Dofasco galvanize lines, an automatic online warning system for operators and special scheduling for incoming Si-bearing steels have been implemented, effectively preventing further heavy buildup occurrences.

A Study on the Self-Healing Mechanism using Spanning Tree Algorithm for PLC-based Home Network (전력선 홈 네트워크를 위한 스패닝 트리 알고리즘 기반의 자동 중계 기술 연구)

  • Hwang, Min-Tae;Choi, Sung-Soo;Lee, Won-Tae
    • Journal of Korea Multimedia Society
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    • v.11 no.7
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    • pp.986-996
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    • 2008
  • The home network environment based on the power line communication has some unexpected events. The noise source from the home appliances makes the network impedance increased, and the transmission packets distorted. Therefore the packet transmission from the source node may not be delivered to the destination node directly. In this paper we propose a new self-healing mechanism which relays the packet to the directly unreachable destination automatically with the help of intermediate nodes. In order to choose the minimum required intermediate nodes our mechanism makes a spanning tree with both the directly reachable nodes and indirectly reachable nodes via the intermedia nodes. We developed the network simulator in order to compare its performance to the Echelon's repeater selecting mechanism. Though it required more packet relations than Echelon's but the reachable probability to the destination was highly increased about two times.

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