• Title/Summary/Keyword: Limiting depth of cut

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An experimental Study on the Effect of Relief Angles on the Chatter Vibration in Turing (공구 여유각 변화가 선삭가공의 채터 진동에 미치는 영향에 관한 연구)

  • 최영휴
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.685-690
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    • 2000
  • In this study relationship between relief angles and chatter vibration in turning was examined by using the direct cutting test, in which the cutting depth of a tapered workpiece is varied continuously and the limiting depth of cut is measured at the time when chatter occurs. Test results reveal that 1) limiting depth of cut increases is proportion to side relief angles between 0$^{\circ}$ and 3$^{\circ}$, 2) limiting depth of cut does not show any evident change in spite of side relief angle increased from 3$^{\circ}$ to 12$^{\circ}$, 3) also limiting depth of cut does not change despite front angle change from 0$^{\circ}$ to 12$^{\circ}$.

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Dynamic Characteristics Analysis and Chatter Prediction in High Speed CNC Lathe (고속 CNC 선반의 동특성 해석과 채터 예측)

  • Lee, Woo-Seok;Lee, Sin-Young;Lee, Jang-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.151-157
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    • 1999
  • Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

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Dynamic Stability of Cutting System in Lathe Turning (선삭에서 절삭계의 동적안정성 향상에 관한 연구)

  • Chung, Joon-Ki;Lee, Hyung-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.2
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    • pp.33-40
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    • 1984
  • Chatter is a relative vibration between workpiece and tool in machining of metals, and is an important limiting factor of production rate and surface quality, and also reduces the life of machine-tool itself and its tool. In this study, in order to suppress the machining chatter, the spring and the rubber damper are adopted to the tool post of a lathe. The results obtained in this experimental study are summarized as follows. 1. The spring and the damper employed in the tool post for the suppression of chatter increase the maximum chatter-free depth of cut and optimum values found for spring constant and compressive strain are 95kg/mm, 0.1954 respectively. 2. On the optimum condition resulting in this experimental study, the modified tool post increased 6 times in the maximum chatter-free depth of cut as compared with the conventional tool post.

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A Study on the Prediction of the Limiting Depth of Cut in Dynamic Cuting of a Tapered Workpiece (테이퍼진 가공물의 동적 한계절삭깊이의 예측에 관한 연구)

  • Ssengonzi, J. B.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.3
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    • pp.271-281
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    • 1982
  • 이 연구는 테이퍼진 가공물이 동적 절삭상태에서 가지는 한계절삭깊이의 예측을 위한 이론 및 실험적 방법을 논하였다. 절삭 모델은 Usui-Hirota(1)가 제안한 것을, 가공물의 형상은 MTIRA (2)가 제안한 공작기계 동적성능시험용 표준시편을 다소 수정하여 사용하였다. 칩유동각은 Usui-Hirota의 에너지 방법에 의하여 구하였고, Inamura-Sata(6)의 원통형 가공물에 대한 절 삭동력학 이론을 일반화시켜 테이퍼진 가공물에 적용하여 절삭의 안정한계를 구한 후 채터시험 결과와 비교하여 이론의 타당성을 검증하였다.