• Title/Summary/Keyword: Lightweight vehicles

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Lightweight Suspension Module Development for Electric Vehicle (전기 자동차용 경량화 서스펜션 모듈 개발)

  • Jung, Yoon-Sik;Shin, Heon-Seop;Rhim, Sungsoo;Choi, Jin-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.1015-1019
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    • 2013
  • To improve the energy efficiency and ride quality of an electric vehicle, it is highly desirable to develop a lightweight suspension system with high travel ratio. Air suspension systems with a rubber tube are often considered optimal for such requirements. In this study, a new lightweight air suspension system with high travel ratio was developed for use in electric vehicles. Furthermore, an FE-based multi-flexible-body dynamics (MFBD) model of the suspension system was developed as a tool for improving the design of an actual suspension system. The MFBD model includes the FE modeling of the rubber tube module as well as other essential parts of the air suspension system. The system parameters for the model were obtained from various experiments. The validity of the developed MFBD model was shown through a comparison between the experimental results and the simulation results.

A Study on the Characteristics and Utilization of Ash from ASR Incinerator (ASR 소각재의 이화학적 물성 및 재활용(再活用)을 위한 기초연구(基礎硏究))

  • Lee, Hwa-Young
    • Resources Recycling
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    • v.16 no.2 s.76
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    • pp.32-39
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    • 2007
  • The measurement of physicochemical properties of ASR incineration ash has been carried dot and the preparation of light-weight material has also been performed using ASR ash for recycling point of view as building or construction materials. For this aim, chemical composition, particle size distribution, and heavy metal leachability were examined for 2 bottom ashes and 4 fly ashes obtained from the domestic ASR incinerator. In the present work, attempt has been made to prepare the lightweight material using boiler ash as a raw material, which is prepared by forming the mixture of boiler ash, lightweisht filler and inorganic binder and followed by calcination at elevated temperature. As a result, the content of Cu in bottom ash was as high as about 3wt% so that the recovery of Cu from ash was required. The major compound of SDR #5 and Bag filter #6 was found to be $CaCl_2{\cdot}Ca(OH)_2{\cdot}H_2O\;and\;CaCl_2{\cdot}4H_2O$, respectively. It is thought that heavy metal teachability of lightweight material prepared with boiler ash was significantly decreased due to the encapsulation or stabilization of heavy metal compounds.

A Study on the Development of Lightweight Seat Cushion Extension Module (경량형 시트 쿠션 익스텐션 모듈 개발에 관한 연구)

  • Jang, Hanseul;Choi, Seongkyu;Park, Sang-Chul;Lim, Heon-pil;Oh, Eu-Ddeum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.200-207
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    • 2016
  • The automotive seat is an important component that moves in sync with the driver and is actively being developed with various new functions. The aim of this work is to develop a lightweight seat cushion extension module using a lightweight material. To this end, a structural strength analysis, vertical strength test, and durability test were conducted. In the structural analysis, the maximum value of deformation under vertical load was 4.98 mm at the front of the upper panel. The maximum stress was approximately 105 MPa, which occurred at the point of contact between the upper and lower panels of the module. The vertical strength test showed a maximum vertical deformation of 5.31 mm under a vertical load, which differed from the analysis results by approximately 6.45%. The structural safety of the product was verified by the fact that it showed no harmful deformation or damage during operation after the vertical strength test and a durability test for 20,000 cycles. Furthermore, the use of engineering plastics made it possible to reduce the weight by approximately 30% compared to existing products. The lack of damage after tests verified the passenger safety, strength, and rigidity of the product. The results are expected to be applied for improving environmental and fuel efficiency regulations and preventing accidents due to driver fatigue. The applications of this module could be expanded various types of vehicles, as well as other industries in which eco-friendly and lightweight materials are used.

Vibratory loads and response prediction for a high-speed flight vehicle during launch events

  • Kim, Jinhyeong;Park, Seoryong;Eun, Wonjong;Shin, Sangjoon;Lee, Soogab
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.4
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    • pp.551-564
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    • 2016
  • High-speed flight vehicles (HSFVs) such as space launch vehicles and missiles undergo severe dynamic loads which are generated during the launch and in in-flight environments. A typical vehicle is composed of thin plate skin structures with high-performance electronic units sensitive to such vibratory loads. Such lightweight structures are then exposed to external dynamic loads which consist of random vibration, shock, and acoustic loads created under the operating environment. Three types of dynamic loads (acoustic loads, rocket motor self-induced excitation loads and aerodynamic fluctuating pressure loads) are considered as major components in this study. The estimation results are compared to the design specification (MIL-STD-810) to check the appropriateness. The objective of this paper is to study an estimation methodology which helps to establish design specification for the dynamic loads acting on both vehicle and electronic units at arbitrary locations inside the vehicle.

Penetration Mechanisms of Ceramic Composite Armor Made of Alumina/GFRP

  • Jung, Woo-Kyun;Lee, Hee-Sub;Jung, Jae-Won;Ahn, Sung-Hoon;Lee, Woo-Il;Kim, Hee-Jae;Kwon, Jeong-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.38-44
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    • 2007
  • Combat vehicles are frequently maneuvered in battlefields when the lives of combatants are being threatened. These vehicles are important elements that influence the consequences of a battle. Their armor must be lightweight and provide excellent protection to ensure successful operations. Ceramic composite armor has recently been developed by many countries to fulfill these requirements. We reviewed previous research to determine an effective armor design, and then fabricated a composite armor structure using $Al_2O_3$ and glass fiber-reinforced polymer. Specimens were manufactured under controlled conditions using different backing plate thicknesses and bonding methods for the ceramic layer and the backing plate. The penetration of an armor-piercing bullet was evaluated from ballistic protection tests. The bonding method between the ceramic layer and the fiber-reinforced polymer influenced the ballistic protection performance. A bonding layer using rubber provided the best protection.

Optimal Design for CNG Composite Pressure Vessel Using Basalt Fiber (현무암 섬유를이용한 CNG 복합재 압력용기의 최적설계)

  • Jang, Hyo Seong;Bae, Jun Ho;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.3
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    • pp.269-277
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    • 2015
  • Compressed natural gas (CNG) composite vessels for vehicles have been generally made of 34CrMo4 for a inner liner part and E-glass/epoxy for a composite layer part. But, there is a problem of material loss of CNG composite vessels used in vehicles due to the design of excessive thickness of the liner. And, light weight of the CNG composite vessel is required for improving fuel efficiency. In this study, optimal design for CNG composite pressure vessel was performed by using basalt fiber, which is the environment-friendly material having a good mechanical strength. The optimal thickness of each part (inner liner and composite layer) was determined by theoretical analysis and FEA for satisfying structural safety and lightweight of the vessel. Also, for improving fatigue life, optimal autofrettage pressure was derived from FEA results.

Opportunistic Broadcast Protocol for Frequent Topology Changes in Vehicular Ad-hoc Networks (차량 애드혹 네트워크의 빈번한 토폴로지 변경에 적합한 기회적 브로드캐스트 프로토콜)

  • Cha, Si-Ho;Ryu, Minwoo
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.18 no.2
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    • pp.1-8
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    • 2022
  • The message propagation between vehicles must be efficiently performed to quickly transmit information between vehicles in vehicle ad hoc networks (VANETs). Broadcasting can be the most effective solution for propagating these messages. However, broadcasting can cause broadcast storm problems, which can reduce the performance of the overall network. Therefore, rapid information delivery in VANET requires a method that can propagate messages quickly without causing the broadcast storm problems. This paper proposes a lightweight and opportunistic broadcast (LOB) protocol that leverages the features of opportunistic routing to propagate messages quickly while minimizing the load on the network in VANETs where the network topology changes frequently. LOB does not require any routing information like greedy forwarding scheme, and neighboring nodes at the farthest distance within the range of transmission nodes are likely to be selected as forwarding nodes, and multiple forwarding candidate nodes like opportunistic routing scheme can increase packet transmission rates. Simulation results using ns-2 showed that LOB outperformed existing broadcast protocols in terms of packet rate and packet delay.

A Study on Analysis of Development Effectiveness of Composite Brake through Real Car Comparison and Verification (실차 비교 및 검증을 통한 복합재 브레이크의 개발 효용성 분석에 관한 연구)

  • Shim, J.H.;Kwon, Y.U.;Lee, J.H.;Shin, U.H.
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.3
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    • pp.41-47
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    • 2022
  • Composite material is recently very important material for eco-friendly vehicles because of its excellent mechanical property and lightweight effect. So, many research results have been recently published for developing the composite material to apply vehicles. In this paper, new brake system is presented using composite material to response this situation. And advantages in terms of performance compared to competitive company will be discussed in depth to verify superiorities of the new composite brake. To do so, composite brake systems which have the same size as the competitive company to the same vehicle is applied. And superiorities through a variety of test results are presented. First, normal braking performances are compared with competitive company through braking effect, heat capacity and friction test, Second, circuit driving and high speed fade test are also verified with competitive company to confirm harsh braking performances for the new composite brake system. Finally, the effects of applying the composite brake to automobile industry like electric car are analyzed.

A PERFORMANCE IMPROVEMENT OF ANEL SCHEME THROUGH MESSAGE MAPPING AND ELLIPTIC CURVE CRYPTOGRAPHY

  • Benyamina Ahmed;Benyamina Zakarya
    • International Journal of Computer Science & Network Security
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    • v.23 no.3
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    • pp.169-176
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    • 2023
  • The vehicular ad hoc network (VANET) is currently an important approach to improve personal safety and driving comfort. ANEL is a MAC-based authentication scheme that offers all the advantages of MAC-based authentication schemes and overcomes all their limitations at the same time. In addition, the given scheme, ANEL, can achieve the security objectives such as authentication, privacy preservation, non-repudiation, etc. In addition, our scheme provides effective bio-password login, system key update, bio-password update, and other security services. Additionally, in the proposed scheme, the Trusted Authority (TA) can disclose the source driver and vehicle of each malicious message. The heavy traffic congestion increases the number of messages transmitted, some of which need to be secretly transmitted between vehicles. Therefore, ANEL requires lightweight mechanisms to overcome security challenges. To ensure security in our ANEL scheme we can use cryptographic techniques such as elliptic curve technique, session key technique, shared key technique and message authentication code technique. This article proposes a new efficient and light authentication scheme (ANEL) which consists in the protection of texts transmitted between vehicles in order not to allow a third party to know the context of the information. A detail of the mapping from text passing to elliptic curve cryptography (ECC) to the inverse mapping operation is covered in detail. Finally, an example of application of the proposed steps with an illustration

A Study on Cross Member Strength Improvement of Korean Light Tactical Vehicle (한국형 전술차량 크로스멤버 강도개선에 관한 연구)

  • Kim, Sung-Gon;Kim, Sun-Jin;Shin, Cheol-Ho;Kang, Tae-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.758-764
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    • 2019
  • The chassis of the Korean light tactical vehicle adopts a frame-on-body structure that uses lightweight design technology in terms of equipment operating characteristics. Military vehicles are operated in much harsher conditions compared to civilian vehicles, including mountainous terrain, especially steep slopes. Due to this characteristic, frame-welded cracks were found on some military vehicles. Therefore, in this paper, road damage analysis was conducted by identifying various roads including the military unit's road. The result confirmed that the operating environment of some military units' tactical road was much harsher than the endurance road test condition. A solution was derived through defect analysis, design review, and actual vehicle driving test. This study can be used as a reference by suggesting the development direction for the durability test of a new vehicle.