• Title/Summary/Keyword: Lightweight process

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Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각법에 의한 마그네슘 합금의 판재 성형성 개선)

  • Kang, D.M.;Manabe, K.
    • Journal of Power System Engineering
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    • v.9 no.3
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    • pp.66-70
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    • 2005
  • Structural components for aerospace, electronics and automobile industry are the main applications for magnesium alloys due to their lightweight and high specific strength. The adoption of magnesium alloys in sheet forming processes is still limited, due to their low formability at room temperature caused by the hexagonal crystal structure. In this paper, the authors aim to improve the formability of AZ31 magnesium alloy. For this, experiment and finite element analysis on used warm deep drawing process with a local heating and cooling technique were done. Both die and blank holder were heated at various warm temperature while the punch was kept at room temperature by cooling water.

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A Study on the Analysis of Forming Process for Swash-Plate by Using Prepreg (탄소/에폭시 프리프레그를 이용한 스와시 플레이트의 성형공정 해석에 관한 연구)

  • Kim, K.S.;Yoon, H.K.;Shin, J.Y.;Hur, K.D.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.127-131
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    • 2010
  • Carbon-epoxy prepreg has been introduced in the forming of the upper and lower swash plates that control the pitch of rotor blade of unmanned helicopter because of its lightweight. Taguchi experimental method has been used by introducing the variables such as arrangement angle, laminated number and forming temperature, in order to obtain the proper forming method by using prepreg satisfying the required strength of the swash plate. In the evaluation of structural safety for the swash plates, three kinds of models are considered by using FE-analysis. In comparison of the hot forged products with Al6061-T6 and the formed products with prepreg, it was found that ultimate tensile strength of the products with prepreg is three times higher than that of the Al6061-T6, and the weight reduction of 68.5g can be achieved by using prepreg swash plates.

Note-PC Case Fabrication by Magnesium Alloy Sheet Press Forming (마그네슘 판재 프레스 성형에 의한 노트PC 케이스 제작)

  • Kim, H.K.;Woo, S.S.;Lee, J.;Heo, Y.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.337-340
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    • 2008
  • Magnesium alloy is expected to be widely used for mobile electronic appliances as well as automobile parts for its lightweight and EMI-shielding characteristics. In the present investigation, a Note-PC upper case made of magnesium alloy AZ31 sheet was developed by using the press forming technology at elevated temperature. Considering the press forming process and the formability of magnesium alloy sheet, the case shape and the press die was designed. The optimum forming condition was experimentally examined. Then the as-received magnesium alloy sheet was press-formed into the designed case shape under the optimum forming condition.

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Fabrication of Tensegrity Modules for Spatial Structures (대공간 구조를 위한 텐세그리티 모듈 제작)

  • Lee, Seunghye;Jeong, Jinwoo;Ahn, Seungwhan;Lee, Jaehong
    • Journal of Korean Association for Spatial Structures
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    • v.19 no.3
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    • pp.61-68
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    • 2019
  • A tensegrity module structure is suitable type for spatial structures. Because the tensegrity is composed of set of discontinuous compressive elements (struts) floating within a net of continuous tensile elements (cables), the system can provide the basis for lightweight and strong. However, despite the advantages of tensegrities, design and fabrication of the systems have difficulty because of form-finding methods, pin-connection and the control of prestress. In this paper, the new pin-connection method was invented to make the tensegrity module. The production process and practical implementation of uniformly compressed the tensegrity structures by using a UTM are described. Experiments showed the mechanical response and failure aspects of the tensegrity system.

3D Weaving Process : Development of Near Net Shape Preforms and Verification of Mechanical Properties

  • Klapper, Vinzenz;Jo, Kwang-Hoon;Byun, Joon-Hyung;Song, Jung-Il;Joe, Chee-Ryong
    • Composites Research
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    • v.34 no.2
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    • pp.96-100
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    • 2021
  • The lightweight industry continuously demands reliable near-net-shape fabrication where the preform just out-of-machine is close to the final shape. In this study, different half-finished preforms are made π-beams. Then the preforms are unfolded to make a 3D shape with integrated structure of fibers, providing easier handling in the further processing of composites. Several 3D textile preforms are made using weaving technique and are examined after resin infusion for mechanical properties such as inter-laminar shear strength, compressive strength and tensile strength. Considering that the time and labor are important parameters in modern production, 3D weaving technique reduces the manufacturing steps and therefore the costs, such as hand-lay up of textile layers, cutting, and converting into preform shape. Hence this 3D weaving technique offers many possibilities for new applications with efficient composite production.

Image Classification Model using web crawling and transfer learning (웹 크롤링과 전이학습을 활용한 이미지 분류 모델)

  • Lee, JuHyeok;Kim, Mi Hui
    • Journal of IKEEE
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    • v.26 no.4
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    • pp.639-646
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    • 2022
  • In this paper, to solve the large dataset problem, we collect images through an image collection method called web crawling and build datasets for use in image classification models through a data preprocessing process. We also propose a lightweight model that can automatically classify images by adding category values by incorporating transfer learning into the image classification model and an image classification model that reduces training time and achieves high accuracy.

Method for Delegating Remote Attestation Verification and Establishing a Secure Channel (대리자를 통한 원격증명 검증 및 보안 연결 성립 방법)

  • Lee, Kyeong-Ryong;Cho, Yeong-Pil;You, Jun-seung;Paek, Yun-Heung
    • Proceedings of the Korea Information Processing Society Conference
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    • 2021.11a
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    • pp.267-269
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    • 2021
  • Trusted Execution Environment(TEE) is an execution environment provided by CPU hardware to gain guarantee that the execution context is as expected by the execution requester. Remote attestation of the execution context naturally arises from the concept of TEEs. Many implementations of TEEs use cryptographic remote attestation methods. Though the implementation of attestation may be simple, the implementation of verification may be very complex and heavy. By using a server delegating the verification process of attestation information, one may produce lightweight binaries that may verify peers and establish a secure channel with verified peers.

Process Development of Variable Curvature Extrusion for Automotive Aluminum Bumper (자동차 알루미늄 범퍼의 가변 곡률 압출공정 개발)

  • Kim, Byung-Min;Jo, Young-June;Oh, Kae-Hee;Park, Sang-Woo;Lee, Sang-Kon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.4
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    • pp.327-332
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    • 2008
  • The effectiveness of vehicle parts made through extrusion is in the limelight because of the advantages of high strength stiffness materials can be produced and the number of processes can be drastically reduced. Therefore, the parts should have sufficient stiffness and be lightweight enough to improve fuel efficiency. However, the application of extruded aluminum requires pre-bending technologies that can manufacture the complex designs profiles demanded by vehicle parts. The aim of this research is that the development of the variable curvature extrusion technology that can produce a variety of curvature. In order to produce a variable curvature, the guide transfer speed and transfer time should be controlled properly. The guide transfer speed and transfer time were examined by the theoretical analysis. A model was developed to simulate the deformation behaviors of extrusion and bending process from the symmetric bumper with range of radii from 1863mm to 2163mm. The theoretical analysis and FE analysis were verified through experimental method.

A VPG Integration System for Development of an Ultra Lightweight Control Arm (초경량 컨트롤암 개발을 위한 VPG 통합시스템)

  • Kim, Jong-Kyu;Kim, Geun-Yeon;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.105-111
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    • 2015
  • Car manufacturers and part manufacturers each have their own criteria with regard to strength, stiffness and NVH performance levels. Part manufacturers typically investigate such performances according to the part unit. To do this, the part manufacturer receives information from the relevant car maker. However, the information provided by the car maker is limited, making it difficult to develop a part which meets all of the design requirements specified by the car unit overall. To overcome this difficulty, the utilization of a VPG system is recommended for the designer. In this study, the durability performance of an optimized control arm as suggested in a previous study was investigated using the ETA-VPG, LS-dyna and FE/safe software packages. ETA-VPG provides several types of suspension and steering parts. In this study, a complete car is created using the library included in ETA-VPG, with the exception of the control arm. We also conducted a virtual proving ground analysis to predict the life cycle of the control arm.

A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo) (대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성)

  • Ahn, Jong-Seok;Park, Jin-Keun;Yoon, Jae-Yeon
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.10-14
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    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.