• Title/Summary/Keyword: Lightweight concrete

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Development of lightweight concrete using the PCM II : Investigation on Foam Volume/Fly Ash Relationship of Foam Concrete, and Effect of High Content Micro Polypropylene Fiber and Microstructure

  • Lim, Myung-Kwan;Enkhbold, odontuya;Choi, Dong-Uk
    • KIEAE Journal
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    • v.15 no.4
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    • pp.45-52
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    • 2015
  • Purpose: Foam concrete is the concrete that contains large amount of air voids inside. In general, the density of foam concrete depends on parameters like water/binder ratio, foam volume, aggregate and pozzolan content, etc. Method: In this study, the effect of foam volume and fly ash content on dry density is investigated intensively in order to find the relationship between each parameter and their abilities to counteract with each other. According to the above information, though there are quite a number of studies on the effect micro fiber on foam concrete at low volume fractions, there is still lack of information especially on the high fiber content side. The objective of the second study is to investigate further on the use of micro fiber at higher volume fraction and fill in the lacking information. Beside from this study, the investigation of the effect of micro-fiber (polypropylene) to enhance the properties of foam concrete is also carried out. Result: Of the two variables that are investigated in this study, the foam volume and the fly ash content, show significant effect on the properties of foam concrete. The foam volume tends to decrease the density and strength of foam concrete. In the second part of our study, a large fibre volume fraction is proved to be able to evidently increase the flexural strength of foam concrete up to about 40% due to the effect of fibre bridging over the crack and a significant number of fibres that intercepts the crack surfaces. However, the compressive strength is found to decrease severely due to the occurrence of large pores as the result of fibre being added into concrete mixture.

A Proposal of Tensile Strength Prediction Models Considering Unit Weight of Concrete (콘크리트의 기건 단위질량을 고려한 인장강도 예측모델 제안)

  • Sim, Jae Il;Yang, Keun Hyeok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.4
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    • pp.107-115
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    • 2012
  • The present study evaluates the validity of different equations specified in code provisions and proposed by the existing researchers to predict the concrete tensile capacities (direct tensile strength, splitting tensile strength and modulus of rupture) using a comprehensible database including 361 lightweight concrete (LWC), 1,335 normal-weight concrete (NWC) and 221 heavy-weight concrete (HWC) specimens. Most of the equations express the concrete tensile strengths as a function of its compressive strength based on the limited NWC concrete test data. However, the present database shows that the concrete tensile capacities are significantly affected by its unit weight as well. As a result, the inconsistency between experiments and predictions by the different models increases when the concrete unit weight is below 2,100 kg/$m^3$ and concrete compressive strength is above 50 MPa. On the other hand, new models proposed by the present study considering the concrete unit weight predict the tensile strengths of concrete with more accuracy.

Manufacturing of geopolymers for replacing autoclaved lightweight concrete panels (ALC 패널 대체용 지오폴리머의 제조)

  • Kim, Minjeong;Kim, Yootaek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.30 no.1
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    • pp.33-39
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    • 2020
  • Lightweight geopolymers were fabricated by using fused slag from integrated gasification combined cycle as a law material and Si sludge from silicon wafer process as a bloating material for the purpose of replacing autoclaved lightweight concrete (ALC). Density and compressive strength of geopolymers were measured and compared with the properties of ALC according to the variation of mol concentration of alkaline activator, W/S ratio, addition of fibers, and addition of polystyrene and the possibility of replacing ALC panel was estimated through the comparisons. Although the geopolymer satisfying the standard of ALC panel was not made by controlling mol concentration and W/S ratio, addition of inserts such as fibers and polystyrene insert was tried to overcome the obstacle of enhancing properties. Geopolymers cannot satisfying the standard of ALC panel by adding carbon or glass fibers; however, adding fibers can be suggested as one of the methods enhancing compressive strength because the compressive strength of the specimen containing 0.3 wt.% glass fibers was increased by 3 times. The maximum addition of polystyrene insert was turned out to be 50 vol.% and the properties of geopolymers varied by the method of insertion. When using single polystyrene insert, compressive strength was 17.8 MPa and density was 0.996 g/㎤ which were similar values to the standard of ALC panel. If the difficulties of reproductivity of production and insertion method of inserts were overcome through the future research, the geopolymers containing polystyrene inserts could possibly replace ALC panel.

Physical Properties of Lightweight Foamed Concrete with Flame Resistant EPS Waste (난연성 EPS 폐기물을 혼입한 경량기포 콘크리트의 물리적 특성)

  • Eo, Seok-Hong;Son, Ji-Woon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.226-234
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    • 2017
  • The physical properties of lightweight foamed concrete mixed with EPS waste and flame resistant EPS waste were investigated. For this purpose, the main variables considered were a cement content of 300 and $400kgf/m^3$ and an EPS replacement ratio of 0, 10, 20, 30, and 40% by the volume ratio of the foam. The water-cement ratio and the dilution concentration were fixed to 0.5 and 10% respectively. The test results showed that the apparent density meets degrees 0.5 and 0.6 of KS F4039, and they showed little difference between the two mixes of Type A and Type B, regardless of the unit cement content. The bending strength obtained through the compressive strength also met the degree of KS F 4039. The thermal conductivity was 1~3% higher for the mixes of EPS than the case of flame resistant EPS, but both mixes met the 0.4 degree of KS F4039. The absorption ratio showed the values above 20% with a 1~3% difference for the two mixes, which mean further studies will be needed to reduce the absorption ratio.

Study on the Mineral Carbonation from Autoclaved Lightweight Concrete (ALC) (경량 기포콘크리트를 이용한 광물탄산화 연구)

  • Chae, Soo-Chun;Lee, Seung-Woo;Bang, Jun-Hwan;Song, Kyoung-Sun
    • Korean Journal of Mineralogy and Petrology
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    • v.33 no.4
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    • pp.439-450
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    • 2020
  • Global warming caused by the emission of greenhouse gases into the atmosphere is being treated as a major problem for the human life, and mineral carbonation is drawing attention as one of many countermeasures against this situation. In this study, mineral carbonation experiments using autoclaved lightweight concrete (ALC) were performed under various conditions to determine its potential as a carbonation material. ALC can be regarded as a promising material for carbonation because it contains about 27 wt.% of CaO, a major component of mineral carbonation. The CaCO3 content produced as a result of the carbonation of ALC calculated on the assumption that all of the CaO content participates in mineral carbonation is about 40 wt.%. The optimum conditions for the mineral carbonation reaction from ALC are the solid-liquid ratio of 0.01 and the reaction time of 180 minutes when calcite is considered as a single product, or 0.06 and 180 minutes when mixture of calcite and vaterite can be considered. The coexistence of vaterite with calcite at solid-liquid ratio of 0.06 or higher was interpreted to be the case where vaterite formed in the later stage and did not change to calcite until the reaction was completed.

A Fundamental Study on Properties of Method of Packaged Dry Combined Materials for Concrete -based on using high absorption aggregate- (건조된 재료를 혼합 포장한 콘크리트의 특성에 관한 기초적 연구 -흡수율이 높은 골재 사용 중심으로 -)

  • Han, Da-Hee;Kim, Kwan-Ki;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.1 s.23
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    • pp.115-121
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    • 2007
  • Ordinary concrete uses aggregate sufficiently soaked with water, and is weighed, mixed with other materials and placed in accord with performances required in the construction field. Recently special concrete with high fluidity and durability is required but it is difficult to use top-quality concrete due to lack of high-quality aggregate, delayed transportation because of traffic jam, etc. In addition, sometimes the use of a remicon is inevitable just for small-sized concrete constructions or it is difficult for a remicon to reach remote construction places such as mountainous areas. To solve these problems, this study attempted to pack concrete materials. In other words, it is to instantize concrete. This study dried aggregate, a material of concrete, and compared the change of absorption phase of the aggregate in water and in paste in order to examine the effect of the dryness of aggregate on its absorption rate and, based on the absorption rate, decided water addition ratio necessary for the reduction of unit quantity caused by the use of dry aggregate in designing concrete mixture, and analyzed the properties of unhardened concrete according to water addition ratio in manufacturing concrete using aggregate in the state of absolute dryness and in the state of surface dryness.

Physical and Mechanical Properties of Expanded Polystyrene Bead Concrete (팽창 폴리스틸렌 비드 콘크리트의 물리.역학적 특성)

  • 민정기;김성완;성찬용
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.38 no.6
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    • pp.83-95
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    • 1996
  • The normal cement concrete is widely used material to build the construction recently, but it has a fault to increase the dead load on account of its unit weight is large compared with strength. So, main purpose of this study was to establish the physical and mechanical properties of lightweight concrete using expanded polystyrene bead on fine aggregate and natural gravel, expanded clay and pumice stone on coarse aggregate. The test rusults of this study are summarized as follows; 1. The water-cement ratio of concrete using pumice stone was larger than that of the concrete using natural gravel and expanded clay. 2. The unit weights of concrete using pumice stone and expanded caly were shown less than 1,000g/$m^3$. 3. The compressive strengths of all types were shown less than 60kg/$cm^2$, tensile and bending strengths were shown less than l3kg/$cm^2$ and 3lkg/$cm^2$$^2$, respectively. 4. The pulse velocity of concrete was shown similar with using natural gravel and pumice stone, and shown the lowest using pumice stone. 5. The dynamic modulus of elasticity of concrete was shown considerably smaller, and shown the lowest using pumice stone. 6. The static modulus of elasticity of concrete using expanded clay and pumice stone were shown considerably smaller, and shown 22% ~29% as compared with the dynamic modulus of elasticity. 7. The stress-strain curves of concrete were shown similar, generally. And the curves were repeated at short intervals increase and decreased irregularly.

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Electrical Resistivity of ITZ According to the Type of Aggregate (골재 종류별 시멘트 경화체 계면의 전기저항 특성)

  • Kim, Ho-Jin;Bae, Je Hyun;Jung, Young-Hoon;Park, Sun-Gyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.268-275
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    • 2021
  • The three factors that determine the strength of concrete are the strength of cement paste, aggregate and ITZ(Interfacial Transition Zone) between aggregate and cement paste. Out of these, the strength of ITZ is the most vulnerable. ITZ is formed in 10~50㎛, the ratio of calcium hydroxide is high, and CSH appears low ratio. A high calcium hydroxide ratio causes a decrease in the bond strength of ITZ. ITZ is due to further weak area. The problem of ITZ appears as a more disadvantageous factor when it used lightweight aggregate. The previous study of ITZ properties have measured interfacial toughness, identified influencing factors ITZ, and it progressed SEM and XRD analysis on cement matrix without using coarse aggregates. also it was identified microstructure using EMPA-BSE equipment. However, in previous studies, it is difficult to understand the microstructure and mechanical properties. Therefore, in this study, a method of measuring electrical resistance using EIS(Electrochemical Impedance Spectroscopy) measuring equipment was adopted to identify the ITZ between natural aggregate and lightweight aggregate, and it was tested the change of ITZ by surface coating of lightweight aggregate with ground granulated blast furnace slag. As a result, the compressive strength of natural aggregate and lightweight aggregate appear high strength of natural aggregate with high density, surface coating lightweight aggregate appear strength higher than natural aggregate. The electrical resistivity of ITZ according to the aggregate appeared difference.

Floor Impact Noise Level for Concrete Slab Integrated with Floor Finishing Layers (콘크리트 슬래브와 바닥 상부구조가 일체된 바닥구조의 바닥충격음)

  • Mun, Dae Ho;Oh, Yang Ki;Jeong, Gab Cheol;Park, Hong Gun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.2
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    • pp.130-140
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    • 2016
  • Floating floor is most commonly used at apartment houses in Korea for thermal insulation and reducing impact noise. But it in proven that the floating floor is not effective for reducing the floor impact noise in low frequency range. In most cases, impact sound pressure level under 63 Hz frequency band were actually increased by the resonance of resilient material, lightweight concrete and the finishing mortar installed on it. In this paper, an integrated floor system consist of 70 mm light weight concrete and 40 mm finishing mortar successively installed on the concrete slab was suggested to avoid the resonance. Integrated floor system increases total flexural stiffness and mass per unit area. The natural frequencies of first and second vibration mode were increased and acceleration response and floor impact sound level was decreased in all measurement range.

An Experimental Evaluation of Bending and Shear Resisting Strengths for Wire-Integrated Deck Plate System using Lightweight Concrete (경량콘크리트를 사용한 철선일체형 바닥구조의 휨내력 및 전단내력 실험적 평가)

  • Lee, Seong-Hui;Bang, Jung-Seok;Won, Yong-An;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.275-282
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    • 2011
  • A recent development of seismic design, which is required among environmentally friendly members, increased the concern on light-weight concrete. Extending around the building, the structural design which is applied for light-weight concrete has been increased. This study therefore evaluates the bending resistance and the shear resistance involved using four specimens that were manufactured and tested. The parameters used in this study exist. This study investigates the structural performance of composite slab using light-weight concrete with KCI (2007).