• 제목/요약/키워드: Lightweight aggregate

검색결과 363건 처리시간 0.032초

양생조건이 경량골재 콘크리트의 ASR에 미치는 영향 (Effect of Curing Conditions on the ASR of Lightweight Aggregate Concrete)

  • 성찬용;김성완;민정기
    • 한국농공학회지
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    • 제35권4호
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    • pp.38-46
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    • 1993
  • This study is to analyze effect of exposure environment and mode of ASR on the engineering properties of synthetic lightweight aggregate concrete, such as dynamic modulus of elasticity and ultrasonic pulse velocity. The results of this study are summarized as foflows ; 1. The expansion rate of each exposure environment in 380$^{\circ}$C and NaCI 4% solution was shown higher than in 20$^{\circ}$C and normal water. The expansion rate of each exposure mode was largely shown in order of fjill immersion, wetting/drying, half immersion. 2. The dynamic modulus of elasticty and ultrasonic pulse velocity of each exposure environment in 38$^{\circ}$C and NaCl 4% solution was shown less than in 20$^{\circ}$C and normal water. The dynamic modulus of elasticity and ultrasonic pulse velocity of each exposure mode was shown smaller in order of full immersion, wetting/drying, half imersion.3. The relation between dynamic modulus of elasticity and ultrasonic pulse velocity was highly significant. The dynamic modulus of elasticity was increased with increase of ultrasonic pulse velocity. The decreasing rate of the dynamic modulus of elasticity was shown 2.1~3.4 times higher than the ultrasonic pulse velocity at each age, exposure environment and mode, respectively. 4. The expansion of each exposure environment and mode was increased with increase of curing age. The dynamic modulus of elasticity and ultrasonic pulse velocity of those concrete was increased with increase of curing age. At the curing age 28 days, the highest properties was showed at each type concrete, it was gradually decreased with increase of curing age. Specially, at the curing age 98 days of full immersion, the rate of expansion of type D was shown 3.95 times higher than the type A. But the dynamic modulus of elasticity and ultrasonic pulse velocity was decreased 17% and 8.3%.

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석탄 바닥재를 이용한 인공경량골재의 제조 및 경량 콘크리트에 적용 (Manufacturing artificial lightweight aggregates using coal bottom ash and its application to the lightweight-concretes)

  • 김강덕;강승구
    • 한국결정성장학회지
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    • 제18권5호
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    • pp.211-216
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    • 2008
  • 화력발전소에서 발생하는 석탄 바닥재(Coal bottom ash)를 준설토(Dredged soil) 및 적점토(Clay)와 혼합하여 조립기(Pelletizer)로 성형 후, 이를 로타리 킬른에서 $1125^{\circ}C$에서 소성하여 인공경량골재를 제조였다. 제조된 인공경량골재에 대한 중금속 용출 실험(TCLP) 결과, 폐기물 관리법 시행규칙의 중금속 검출량 기준치 이하로 나타났다. 바닥재가 60$\sim$70 wt% 첨가된 인공경량골재는 부피비중 1.45$\sim$1.49, 흡수율 17.2$\sim$18.5%의 값을 나타냈으며, 골재충격시험결과 건조 상태와 표건 상태의 충격값이 각각 27.4$\pm$1.3 및 23.4$\pm$2.6%를 나타내었다. 인공경량골재를 이용하여 제조된 콘크리트 공시체의 28일 압축강도는 첨가된 골재종류에 따라 $22.7\sim27.8 N/mm^2$ 이었다. 바닥재가 60 및 70% 첨가된 골재를 사용한 콘크리트의 슬럼프 값은 각각 7.9와 14.3 cm를 나타내었고, 단위용적질량은 골재조성에 상관없이 $1.84 ton/m^3$ 이하를 나타내어 토목 건축공사 표준시방서에 제시된 경량콘크리트 특성을 만족하였다.

Experimental and numerical analysis of new bricks made up of polymer modified-cement using expanded vermiculite

  • Koksal, Fuat;del Coz Diaz, Juan J.;Gencel, Osman;Alvarez Rabanal, Felipe P.
    • Computers and Concrete
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    • 제12권3호
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    • pp.319-335
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    • 2013
  • In this paper, the properties of the cement mortar modified with styrene acrylic ester copolymer were investigated. Expanded vermiculite as lightweight aggregate was used for making the polymer modified mortar test specimens. To study the effect of polymer-cement ratio and vermiculite-cement ratio on various properties, specimens were prepared by varying the polymer-cement and vermiculite-cement ratios. Tests of physical properties such as density, water absorption, thermal conductivity, three-point flexure and compressive tests were made on the specimens. Furthermore, a coupled thermal-structural finite element model of an entire corner wall was modelled in order to study the best material configuration. The wall is composed by a total of 132 bricks of $120{\times}242{\times}54$ size, joined by means of a contact-bonded model. The use of advanced numerical methods allows us to obtain the optimum material properties. Finally, comparisons of polymer-cement and vermiculite-cement ratios on physical properties are given and the most important conclusions are exposed.

석분슬러지를 이용한 압출성형 콘크리트 패널의 휨강도 특성 (A Flexural Strength Properties of Extruding Concrete Panel Using Stone Powder Sludge)

  • 최훈국;정은혜;곽은구;강철;서정필;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2006년도 춘계학술논문 발표대회 제6권1호
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    • pp.115-118
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    • 2006
  • Nowadays the using of concrete is generalized, and construction material is demanded to be lightweight according to increasing the height and capacity of buildings. Therefore, it needs to develop the products having the great quality and various performance. Extruding concrete panel made of cement, silica source, and fiber, and it is a good lightweight concrete material in durability and thermostable. The silica of important ingredient is natural material with hish SiO2 contents and difficult in supply because of conservation of environment. On the other hand, the stone powder sludge discharged about 20-30% at making process of crushed fine aggregate and it is wasted. The stone powder sludge is valuable instead of silica ole because the stone powder sludge includes water of about 20-60%, SiO2 of about 64% and it has fine particles. This experiment is on the properties of extruding concrete panel using the stone powder sludge use instead of silica. From this experiment, we find that it is possible to replace the silica as stone power sludge up to 50%,

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인공경량골재의 표피층 구조가 흡수된 물의 방출속도에 미치는 영향 (Effect of Shell Structure of Artificial Lightweight Aggregates on the Emission Rate of Absorbed Water)

  • 강승구
    • 한국세라믹학회지
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    • 제45권11호
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    • pp.750-754
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    • 2008
  • The artificial aggregates with dense surface layer (shell) was fabricated and the dependence of water emission rate upon the shell structures was studied. The EAF dust containing many flux components and waste white clay with ignition loss of above 48% were used as for liquid phase and gas forming agents during a sintering process respectively. In addition, the shell structure was modified with various processes and the modification effect on water emission rate was analyzed. The pores under $10{\mu}m$ were found in the sintered artificial light aggregates and disappeared by incorporating to a bigger pore during re-sintering. The water emission rate in an initial step depended on a void content of aggregates filled in a bottle rather than a shell structure. But, after 7 days where the water emission of the aggregate with a shell is above 40%, the shell of aggregates suppressed the water emission. The core of aggregates was exposed and most shell was lost when crushed to smaller size so, the ability for suppressing water emission of the crushed aggregates decreased. The activation energy for the water emission was $3.46{\pm}0.25{\times}10^{-1}$J/mol for the most specimens showing that the activation energy is irrelevant to the pore size distribution and shell structure.

Infilled steel tubes as reinforcement in lightweight concrete columns: An experimental investigation and image processing analysis

  • N.Divyah;R.Prakash;S.Srividhya
    • Computers and Concrete
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    • 제33권1호
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    • pp.41-53
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    • 2024
  • Under constant and cyclic axial compression, square composite short columns reinforced with Self Compacting Concrete (SCC) added with scrap rubber infilled inside steel tubes and with different types of concrete were cast and tested. The test is carried out to find the effectiveness of utilizing an aggregate manufactured from industrial waste and to address the problems associated with the need for alternative reinforcements along with waste management. The main testing parameters are the type of concrete, the effect of fiber inclusion, and the significance of rubber-infilled steel tubes. The failure modes of the columns and axial load-displacement curves of the steel tube-reinforced columns were all thoroughly investigated. According to the test results, all specimens failed due to compression failure with a longitudinal crack along the loading axis. The fiber-reinforced column specimens demonstrated improved ductility and energy absorption. In comparison to the normal-weight concrete columns, the lightweight concrete columns significantly improved the axial load-carrying capacity. The addition of basalt fiber to the columns significantly increased the yield stress and ultimate stress to 9.21%. The corresponding displacement at yield load and ultimate load was reduced to 10.36% and 28.79%, respectively. The precision of volumetric information regarding the obtained crack quantification, aggregates, and the fiber in concrete is studied in detail through image processing using MATLAB environment.

Flexural tests on two-span unbonded post-tensioned lightweight concrete beams

  • Yang, Keun-Hyeok;Lee, Kyung-Ho;Yoon, Hyun-Sub
    • Structural Engineering and Mechanics
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    • 제72권5호
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    • pp.631-642
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    • 2019
  • The objective of the present study is to examine the flexural behavior of two-span post-tensioned lightweight aggregate concrete (LWAC) beams using unbonded tendons and the reliability of the design provisions of ACI 318-14 for such beams. The parameters investigated were the effective prestress and loading type, including the symmetrical top one-point, two third-point, and analogous uniform loading systems. The unbonded prestressing three-wire strands were arranged with a harped profile of variable eccentricity. The total length of the beam, measured between both strand anchorages, was 11000 mm. The test results were compared with those compiled from simply supported LWAC one-way members, wherever possible. The ultimate load capacity of the present beam specimens was evaluated by the collapse mechanism of the plasticity theorem and the nominal section moment strength calculated following the provision of the ACI 318-14. The test results showed that the two-span post-tensioned LWAC beams had lower stress increase (Δfps) in the unbonded tendons than the simply supported LWAC beams with a similar reinforcement index. The effect of the loading type on Δfps and displacement ductility was less significant for two-span beams than for the comparable simply supported beams. The design equations for Δfps and Δfps proposed by ACI 318-14 and Harajli are conservative for the present two-span post-tensioned LWAC beams, although the safety decreases for the two-span beam, compared to the ratios between experiments and predictions obtained from simply supported beams.

발전소 매립회를 이용한 인공경량골재의 제조 (Production of Lightweight Aggregates Using Power Plant Reclaimed Ash)

  • 김강덕;김정환;김유택;강승구;이기강
    • 한국세라믹학회지
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    • 제47권6호
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    • pp.583-589
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    • 2010
  • In this paper, the properties of reclaimed ash(RA) from various domestic thermal power plants(S, D and H) were analyzed, and the possibility of fabricating the artificial lightweight aggregate(ALA) using RA was studied. The chemical compositions of RA are similar to the clay, but it had higher concentrations of alkali earth metal oxides(CaO, MgO) and unburned-carbon. The TCLP(Toxicity Characteristic Leaching Procedure) results showed that the dissolution concentrations of heavy metal ions of RA were below the limitation defined by the enforcement regulation of wastes management law in Korea. The results of IC analysis showed that leaching concentration of $Cl^-$ ion was 124 ppm for RA of HN and ${SO_4}^{2-}$ ion was leached a few hundreds ppm for all RA in this study. The ALAs with various mass ratio of clay to reclaimed ash(RA:Clay = 7:3, 6:4, 5:5, 4:6, 3:7) were sintered with a electric muffle furnace at the temperature of $1050{\sim}1200^{\circ}C$. The specific gravity and water absorption(%) of the sintered ALAs were 1.1~1.8 and 10~30% respectively. The ALA sintered in the rotary kiln at $1125^{\circ}C$ showed a bulk density of 1.7 and water absorption of 15.2%.

폐타이어 분말의 치환율과 입자크기에 따른 경량 모르타르의 역학적 특성 (Mechanical Properties of Lightweight Mortar in Accordance with the Particle Size and Replacement Ratio of the Wasted Tire Chip)

  • 양훈;이용;이상수
    • 한국건설순환자원학회논문집
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    • 제3권4호
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    • pp.342-347
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    • 2015
  • 본 연구는 최근 산업 발전으로 나날이 증가하는 폐타이어가 야기시키는 환경오염을 해결하고 폐타이어를 재활용함으로써 무분별한 매립을 예방하기 위한 기초 실험이다. 건축 재료의 경량골재를 폐타이어분말로 대체함으로써 폐타이어분말의 경량성을 검토하고 폐타이어분말의 재활용 계획을 제시하고 적용하고자 한다. 선행실험으로 폐타이어분말을 20, 40, 60, 80, 100(%) 등으로 치환하여 실행하였고, 측정 항목은 강도와 밀도이다. 본 실험은 선행실험을 기초로 하여 폐타이어 치환율을 15, 20, 25(%) 등으로 하였다. 폐타이어 골재의 입도는 0.2, 0.8, 1~2, 3~5, 5~7(mm) 등으로 고정하였다. 실험 결과 폐타이어 입도 1~2mm, 치환율 15%가 가장 적정한 입자크기 및 치환율 값을 나타내었다.

Sol-gel법으로 이산화티탄(TiO2)을 저온소성 도포시킨 경량골재콘크리트의 아세트알데히드(CH3CHO) 제거 특성 (The CH3CHO Removal Characteristics of Lightweight Aggregate Concrete with TiO2 Spreaded by Low Temperature Firing using Sol-gel Method)

  • 이승한;여인동;정용욱;장석수
    • 대한토목학회논문집
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    • 제31권2A호
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    • pp.129-136
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    • 2011
  • 최근 대기오염 물질을 제거하기 위하여 $TiO_2$ 등의 광촉매 재료를 사용한 기능성콘크리트에 대한 연구가 활발히 이루어지고 있다. 이들 연구에서 $TiO_2$의 흡착은 콘크리트에 직접 혼합하거나, 현탁액을 표면에 직접 도포하는 방법을 사용하고 있다. 이 중 콘크리트에 $TiO_2$를 직접 혼합하는 방법은 $TiO_2$의 사용량에 비하여 효능이 떨어져 표면에 직접 도포하는 방법이 많이 이용된다. $TiO_2$의 표면도포는 광촉매의 활성화와 접착성 증대를 위하여 $400^{\circ}C$ 이상의 고온 열처리를 실시하게 되며, 이는 콘크리트 수화생성물의 탈수 수축으로 내부균열을 발생시키는 원인이 되기도 한다. 이에 이 연구에서는 $TiO_2$의 저온도포가 가능한 Sol-gel법으로 $TiO_2$를 제조하였으며 펄라이트 사용 경량골재콘크리트에 저온 고정화하여 $TiO_2$ 도포 성능을 평가하였다. 또한 펄라이트 입경을 2.5~5.0 mm와 5.0 mm이상으로 구분하여 펄라이트 입경, $TiO_2$ 혼입방법과 혼입률 및 시간경과에 따른 $CH_3CHO$ 제거 특성을 검토하였다. 실험결과, Sol-gel법으로 제조한 $TiO_2$$120^{\circ}C$에서 저온 도포할 때 XRF 정량분석에서 $TiO_2$ 38%, $SiO_2$ 29%, CaO 18% 순으로 나타나 $TiO_2$ 도포율은 높게 나타났다. 또한 펄라이트 입경 2.5~5.0 mm에서 $TiO_2$를 저온도포한 경량골재콘크리트의 $CH_3CHO$ 제거 특성은 Sol-gel법으로 제조된 $TiO_2$를 7% 표면 도포하였을 경우 94%로 나타나 10%를 혼입할 때 72%에 비해 약 20%정도 높게 나타났다. 또한 펄라이트 입경 5.0 mm이상에서 $TiO_2$를 10%로 치환하여 혼합하였을 경우 $CH_3CHO$ 제거율은 69%로 펄라이트 입경 2.5~5.0 mm에 대한 72%와 비슷하게 나타나 펄라이트 입경이 $CH_3CHO$ 제거율에 미치는 영향은 크지 않았다. 시간 경과에 따른 $CH_3CHO$ 제거 특성은 전 시험편의 10시간 평균 제거율이 20시간 전체 제거율의 84% 수준으로 나타나 반응 초기에 제거율이 높은 것으로 나타났다.