• Title/Summary/Keyword: Lightweight Aggregates

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Performance of adding waste glass and sewage sludge to reservoir-sediment aggregates

  • Chiou, Ing-Jia;Chen, Chin-Ho;Lin, Chia-Ling
    • Computers and Concrete
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    • 제13권1호
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    • pp.83-96
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    • 2014
  • Accumulated annual reservoir sedimentation in Taiwan was 14.6 million m3 in 2010, seriously endangering reservoir safety and the water supply. In addition, the sintering temperature of reservoir-sediment aggregates (RSAs) is very high, and very energy consuming consequently. Therefore, to explore the effects of admixtures on sintering behavior and performance of the aggregates, two different admixtures are blended, waste-glass and municipal sewage sludge, into reservoir sediment to make artificial aggregates. Experimental results show that the lightweight characteristics of waste-glass/reservoir-sediment aggregates (WGRSAs) are more significant than those of sewage sludge/reservoir-sediment aggregates (SSRSAs). Moreover, as sintering temperature increases, the specific gravity of WGRSAs drops more apparently. The optimum sintering temperature of pure reservoir-sediment aggregates (PRSAs), SSRSAs, and WGRSAs was $1150^{\circ}C$, $1100^{\circ}C$, and $1050^{\circ}C$, respectively. The PRSAs are normal weight with better strength; the WGRSAs are lightweight and energy-saving; and the SSRSAs are lightweight with normal strength.

로타리킬른 소성 골재 물성예측을 위한 전기로 실험 (Experiments of electric furnace simulator for property prediction of the artificial lightweight aggregate sintered by rotary kiln)

  • 류유광;김유택
    • 한국결정성장학회지
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    • 제18권3호
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    • pp.125-130
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    • 2008
  • 소형 전기로 및 이동장치가 있는 시뮬레이터를 사용하여 로타리킬른에서 생산되는 인공경량골재의 물성을 예측 할 수 있다면 대규모 로타리 킬른을 사용하여 인공경량골재 시제품 생산할 때 필요한 물자와 시간을 대폭 절감할 수 있다. 본 실험에서는 생산될 인공경량 골재의 물성을 정확히 예측할 수 있는 시뮬레이터를 제작하여 실제 로타리 킬른에서 생산된 골재의 물성과 비교함으로써 그 유용성을 검토하고자 하였다. 골재의 물성을 예측하기 위해서 8 mm 크기의 에코 인공경량 골재를 사용하였고 시뮬레이터의 분위기를 탄소를 이용해 조절하였다. 시뮬레이터와 로타리킬른에서 소성된 골재의 비중, 흡수율, 골재의 단면의 면적을 측정하고 비교하였다. 산화 분위기와 달리 환원분위기에서 소성된 시편은 탄소량이 증가할수록 비중이 증가하였으며 흡수율은 탄소 첨가량이 증가할수록 증가하는 경향을 보였다. 소성분위기는 환원 분위기 조성을 위해 탄소분말 0.7g을 첨가하였을 때 로라리 킬른과 가장 흡사한 분위기가 형성되는 것으로 판단되며, 두 골재의 물성 역시 비슷하였다.

화력발전소 발생 플라이애쉬를 이용한 인공골재 제조 (Fabrication of Lightweight Aggregates Using Fly Ash from Coal Burning Heat Power Plant)

  • 윤수종
    • 한국분말재료학회지
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    • 제13권2호
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    • pp.102-107
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    • 2006
  • Recycling industrial wastes such as fly ash from a coal burning heat power plant and shell from an oyster farming were investigated to prevent environment contamination as well as to enhance the value of recycling materials. In this study, the lightweight aggregates and the red bricks were fabricated from fly ashes with other inorganic materials and wastes. The starting materials of the lightweight aggregate were fly ash powder and water glass, and the compacts of these materials were heat treated at $1100^{\circ}C$. The fabricated lightweight aggregates had low bulk density, $0.9-1.2\;g/cm^3$, hence floated on the water and had the strength of 7.0-11.0 MPa and the modulus of 2900-3300 MPa which indicates it has enough strength as the aggregate. Another type of the light weight aggregate was prepared from fly ashes, shell powders and clays. The bulk density, porosity, and compressive strength of these aggregates were $1.19-1.34\;g/cm^3,\;18.3{\sim}56.1%$ and 5-12 MPa, respectively. The addition of a small amount of fly ash powder prevented hydration of the light weight aggregates. The red brick was also fabricated from the fly ash containing materials. It is suitable for the brick facing of a building as it has moderate strength and low water absorption rate.

폐플라스틱과 고탄소 플라이애쉬 경량골재를 이용한 경량 콘크리트의 역학적 특성 (The Mechanical Properties of Lightweight Concrete Using the Lightweight Aggregate Made with Recycled-plastic and high carbon fly ash)

  • 조병완;박승국
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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    • pp.640-643
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    • 2004
  • Synthetic lightweight aggregates are manufactured with recycled plastic and fly ash with 12 percent carbon. Nominal maximum-size aggregates of 9.5mm were produced with fly ash contents of 0 percent, 35 percent, and 80 percent by total mass of the aggregate. An expanded day lightweight aggregate and a normal-weight aggregate were used as comparison. Mechanical properties of the concrete determined included density, compressive strength, elastic modulus, and splitting tensile strength. Compressive and tensile strengths were lower for the synthetic aggregates; however, comparable fracture properties were obtained. Relatively low compressive modulus of elasticity was found for concretes with the synthetic lightweight aggregate, although high ductility was also obtained. As fly ash content of the synthetic lightweight aggregate increased, all properties of the concrete were improved.

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인공경량골재의 물리적 특성에 따른 구조용 경량콘크리트의 프레쉬 및 경화성상 (Fresh and Hardened Properties of Structural Lightweight Concrete according to the Physical Properties of Artificial Lightweight Aggregates)

  • 신재경;최진만;정용;김양배;윤상천;지남용
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.377-380
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    • 2008
  • 경량콘크리트는 자중을 경감할 수 있다는 특징을 활용하여 다양한 용도로 건축 및 토목 구조물에 적용할 수 있다. 그러나 경량콘크리트의 성능은 사용된 경량골재의 물리적 특성에 의해 크게 좌우되어진다. 따라서 본 연구에서는 일반적인 콘크리트의 물결합재비부터 고강도 영역의 낮은 물결합재비까지의 콘크리트 배합범위를 대상으로 하여 국내외에서 제조 생산되고 있는 대표적인 구조용 인공경량골재 3종류의 품질 특성에 따른 경량콘크리트의 프레쉬 및 경화성상의 검토를 하였다. 그 결과 보통콘크리트에 비해 경량골재를 사용한 콘크리트의 경우가 슬럼프 로스가 다소 큰 것을 알 수 있었으며 재령별 강도발현은 보통콘크리트에 비해 경량콘크리트가 다소 낮은 것을 알 수 있으나 큰 차이를 나타내지는 않았다. 경량골재의 비조립형 및 조립형 골재에 따라서는 조립형 경량골재를 사용한 경우 비조립형 보다 양호한 콘크리트 성상을 나타냈으며 향후 철근부착 및 철근정착 등의 구조 부재성능 차원의 검토를 통해 판단될 필요가 있다.

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Tests on Cementless Alkali-Activated Slag Concrete Using Lightweight Aggregates

  • Yang, Keun-Hyeok;Mun, Ju-Hyun;Lee, Kang-Seok;Song, Jin-Kyu
    • International Journal of Concrete Structures and Materials
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    • 제5권2호
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    • pp.125-131
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    • 2011
  • Five all-lightweight alkali-activated (AA) slag concrete mixes were tested according to the variation of water content to examine the significance and limitation on the development of cementless structural concrete using lightweight aggregates. The compressive strength development rate and shrinkage strain measured from the concrete specimens were compared with empirical models proposed by ACI 209 and EC 2 for portland cement normal weight concrete. Splitting tensile strength, and moduli of elasticity and rupture were recorded and compared with design equations specified in ACI 318-08 or EC 2, and a database compiled from the present study for ordinary portland cement (OPC) lightweight concrete, wherever possible. Test results showed that the slump loss of lightweight AA slag concrete decreased with the increase of water content. In addition, the compressive strength development and different mechanical properties of lightweight AA slag concrete were comparable with those of OPC lightweight concrete and conservative comparing with predictions obtained from code provisions. Therefore, it can be proposed that the lightweight AA slag concrete is practically applicable as an environmental-friendly structural concrete.

바텀애시 경량골재 콘크리트 압축강도에 대한 기포 혼입률 및 양생온도의 영향 (Effect of Foam Volume ratio and Curing Temperature on Compressive Strength of Lightweight using Bottom Ash Aggregates)

  • 이광일;양근혁
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.168-169
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    • 2019
  • This study examined the effect of foam volume ratio and curing temperature the air dry density and compressive strength of lightweight concrete using bottom ash. Test results showed that the lightweight concrete possessed the compressive strength of 3.4~22.7 MPa at the air dry density of 1,041~1,583 kg/m3.

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폐유리를 재활용한 인공경량골재의 발포기구 (Bloating Mechanism of Artificial Lightweight Aggregate for Recycling the Waste Glass)

  • 강신휴;이기강
    • 한국세라믹학회지
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    • 제47권5호
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    • pp.445-449
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    • 2010
  • The purpose of this study is to improve recycling rate of the waste glasses by investigating bloating mechanism. In this study, we use waste glass(W/G) and hard clay(H/C) as raw materials. The artificial lightweight aggregates were formed by plastic forming($\phi$=10 mm) and sintered by fast firing method at different temperatures(between 700 and $1250^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of W/G-H/C contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of W/G 60 wt%. From the microstructure images, we considered the artificial lightweight aggregates content of W/ G over 60wt% are distributed numerous micro-pores by organic oxidation without Black Core and the artificial lightweight aggregates of W/G below 60 wt% are distributed macro-pores with Black Core.

Permeability features of concretes produced with aggregates coated with colemanite

  • Bideci, Ozlem Salli;Bideci, Alper;Oymael, Sabit;Gultekin, Ali Haydar;Yildirim, Hasan
    • Computers and Concrete
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    • 제15권5호
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    • pp.833-845
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    • 2015
  • In the world total boron reserve rating, Turkey is taken place on the first rank, meeting the demand of refined mineral and main boron chemicals. Development of the new boron products and production technologies, spreading the using area of the boron are the study topics which must be finically discussed. In this study, with the help of colemanite taken in ratio as (0%, 7.5%, 12.5%, and 17.5%) by being mixed by the cement, surfaces of the pumice aggregates have been covered. Permeability of the samples has been investigated by producing lightweight concrete with 400 dose with the help of aggregates covered with colemanite. For this, the experiments of water absorption, capillary water absorption, depth of penetration of water under pressure and rapid chloride permeability have been performed. In addition, analyses of the thin section of covered and uncovered pumice aggregates and SEM (Scanning Electron Microscope) have been investigated. When the control samples produced with the covered aggregates and concretes produced with colemanite covered aggregates are compared each other, it has been determined that special lightweight concretes whose values of capillary water absorption experiment, depth of penetration of water under pressure experiment and rapid chloride permeability are low can be produced.

에코골재를 사용한 흡음재의 특성 (Characteristics of sound absorption materials by using ecological aggregates)

  • 김강덕;류유광;김유택
    • 한국결정성장학회지
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    • 제18권6호
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    • pp.264-270
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    • 2008
  • 산업현장에서 발생되는 다양한 종류의 폐기물을 이용하여 에코골재를 제조하였다. 에코골재는 폐기물을 분쇄하고 조립성형 후, 로타리 킬른에서 $1125^{\circ}C$/15 min의 조건으로 소성하여 제조되었다. 본 연구진에 의해 제조된 에코골재 K73(Coal bottom ash 70 wt%: Dredged soil 30 wt%)과 K631(Clay 60 wt%: Stone sludge 30 wt%: Spent bleaching clay 10 wt%)을 이용하여 경량 콘크리트 흡음재를 제조하였으며, 비교를 위해 독일에서 수입된 DL(독일산 'L'사 인공경량골재)을 이용한 흡음재 역시 같은 조건으로 제조하였다. 골재의 종류, 물-시멘트비(W/C=20, 25, 30%) 그리고 설계 공극률(20, 25, 30%)의 변화에 따른 흡음특성변화를 관찰하였다. 실험결과, 경량 콘크리트 흡음재의 실제 공극률은 설계 공극률보다 $5{\sim}10%$ 정도 높게 나타났다. 임피던스관을 이용한 흡음재의 흡음계수 측정 결과, K631골재를 이용한 경량 콘크리트 흡음재(W/C=20%, V=25%)가 1000, 3150 Hz에서 각각 0.88의 흡음계수를 나타내었다.