• Title/Summary/Keyword: Light guiding plate

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Design and Fabrication of Light Guiding Plate for Photobioreactor (광생물 반응기를 위한 도광판 설계 및 제작)

  • Park, Gi Chan;Kim, Hun;Shin, Seong Seon;Shin, Hyun Keel;Kim, Jongtye;Jeong, Sanghwa;Park, Jong Rak
    • Korean Journal of Optics and Photonics
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    • v.23 no.2
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    • pp.55-63
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    • 2012
  • We present results of optical design and fabrication of a light guiding plate (LGP) to be used as an illumination system for photobioreactors. Modeling of a light-emitting diode (LED) light source, a reflection film, and LGP patterns was performed. Especially, the LGP patterns were modeled as Lambertian scatterers. The modeling parameters (reflectance, scatterer width) were determined through matching simulations with the experimentally measured illuminance distribution for a test LGP. An LGP for an LED light source was designed with the extracted model parameters, and fabricated using a computerized numerical control machine. Optical characteristics including average illuminance and uniformity of illuminance distribution were measured for the fabricated LGP.

Design and Fabrication of a Light-Guiding Plate for a Photobioreactor Utilizing a Hybrid LED Plus Sunlight Source (LED와 태양광 하이브리드 광원을 이용한 광생물 반응기용 도광판 설계 및 제작)

  • Lim, Hyon-Chol;Yang, Seung-Jin;Baek, Jun-Hyeok;Kim, Jae-Young;Jang, Kyungmin;Kim, Jongtye;Jeong, Sanghwa;Park, Jong-Rak
    • Korean Journal of Optics and Photonics
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    • v.27 no.2
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    • pp.73-80
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    • 2016
  • In this paper, we report the results of a study on the design and fabrication of a light-guiding plate (LGP) using a hybrid light-emitting diode (LED) and sunlight source that can be applied to a photobioreactor. LGP patterns for the LED source were designed and engraved on an LGP, together with previously reported patterns for a sunlight source. A control system for the hybrid LGP was designed to maintain the output photon flux density (PFD) from the LGP at a constant value. When the target value of the output PFD was set to $70{\mu}E/(m^2{\cdot}s)$, the error range of the output PFD was found to be within ${\pm}2%$.

Micro-lens Patterned LGP Injection Mold Fabrication by LIGA-reflow Process (LIGA-reflow 응용 Micro-lens Pattern 도광판 금형 제작)

  • Hwang C.J.;Kim J.D.;Chung J.W.;Ha S.Y.;Lee K.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.241-244
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    • 2004
  • Microlens patterned micro-mold fabrication method for Light Guiding Plate(LGP), kernel part of LCD-BLU(Back Light Unit), was presented. Instead of erosion dot pattern for LCP optical design, microlens pattern, fabricated by LIGA-reflow process, was applied. Optical pattern design method was also developed not only for negative pattern LGP, but also positive pattern LGP. In order to achieve flow balance during the micro-injection molding process and dimensional accuracy, two LGP pattern was made in one micro-mold.

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A Basic Study of replication and brightness for micro injection molding with ${\sim}50{\mu}m$ micro-lens pattern mold ($50{\mu}m$ Microlens 패턴 금형의 미세사출성형 전사성과 전광특성 기초연구)

  • Hwang C. J.;Ko Y. B.;Heo Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.280-283
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    • 2004
  • Micro-lens patterned micro-mold fabrication method for Light Guiding Plate(LGP), kernel part of LCD-BLU(Back Light Unit), was presented. Instead of erosion dot pattern for LGP optical design, micro-lens pattern, fabricated by LIGA-reflow process, was applied. Optical pattern design method was also developed not only for negative pattern LGP, but also positive pattern LGP. During injection molding process, experimental study was conducted to improve replication quality and brightness of ${\sim}50um$ micro-lens pattern mold. The effect of mold temperature for the replication quality of micro-lens array was studied.

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A Study on the Injection Molding for the Light Guide Plate of a Small Sized LCD (2) : Influences of Processing Conditions on the Brightness (소형 LCD 도광판의 사출성형에 관한 연구 (2) : 공정조건이 휘도에 미치는 영향)

  • 이호상
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.341-348
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    • 2002
  • For the light guide plate of the TFT-LCD, there have been increasing demands for higher brightness, thin and light-weight design, and lower power consumption. To meet these demands, a micro-prism-type frontlight that integrates a prismatic sheet and a light-guiding plate has been developed. In this paper, the influences of processing conditions on the brightness were studied lot the injection molding of the light guide plate. Based on the experiment with an actual mold, the design of experiments and the neural network theory were used lot choosing the optimal processing parameters to increase the brightness and the uniformity. The verification experiment also showed that the brightness and the uniformity were increased dramatically with the chosen processing conditions.

Surface characteristics on the optical pattern die of light guiding plate by machining types (가공방법에 따른 소형 도광판용 광학패턴 금형의 표면특성연구)

  • Do, Young-Soo;Kim, Jong-Sun;Go, Young-Bae;Kim, Jong Duck;Yoon, Kyung-Hwan;Hwang, Chul-Jin
    • Design & Manufacturing
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    • v.2 no.4
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    • pp.1-4
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    • 2008
  • Micro pattern is applied to the light guiding plate(LGP) to enhance the uniformity of the brightness of the LCD. The micro cones are molded in intaglio on the surface of the LGP. The surface roughness of each cone was 40nm and 38nm in negative and positive die for laser ablation. In chemical etching, the surface roughness was 25nm, 24nm in negative and positive. And the surface roughness of negative and positive dies were 4nm and 5nm for LIGA-reflow process.

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A Study on the Effect of Optical Characteristic in 2 inch LCD-BLU by Negative and Positive Optical Pattern : II. Mold and Light Characteristics (휴대폰용 2인치 LCD-BLU의 광특성에 미치는 음각 및 양각 광학 패턴의 영향 연구 : II. 금형 및 광특성)

  • Hwang C.J.;Ko Y.B.;Kim J.S.;Min I.K.;Yu J.W.;Yoon K.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.339-340
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    • 2006
  • Recently, many researches have been done to improve optical performance of LCD-BLU(Back Light Unit). One of the most important parts in LCD-BLU is LGP(Light Guiding Plate). Micro-patterned LGP is known to have different optical characteristics depending on their shape, pattern density and size, etc. In the present study, a micro-optical patterned LGP mold was fabricated using LiGA process. The difference in the optical characteristics between positive and negative patterned LGP's was investigated by fixing the density, location and size of each pattern. It was found that the negative patterned LGP showed better optical characteristics than positive one.

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Effects on the process factors of blow molding affects to the PET bottle (사출성형 특성을 고려한 2인치 휴대폰용 도광판 금형제작에 관한 연구)

  • Hwang, Chul-Jin;Do, Young-Soo;Kim, Jong-Sun;Min, In-Gi;Kim, Jong-Dug;Yoon, Kyung-Hwan
    • Design & Manufacturing
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    • v.2 no.6
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    • pp.1-6
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    • 2008
  • Recently, many researches have been done to improve optical performance of LCD-BLU(Back Light Unit). One of the most important parts in LCD-BLU is LGP(Light Guiding Plate). Micro-patterned LGP is known to have different optical characteristics depending on their shape, pattern density and size, etc. In the present study, a micro-optical patterned LGP mold was fabricated using LiGA process. The difference in the optical characteristics between positive and negative patterned LGP's was investigated by fixing the density, location and size of each pattern. It was found that the negative patterned LGP showed better optical characteristics than positive one.

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A Study on the Surface Characteristics of Injection Mold and Injection Molded Part depending on LGP-Mold Fabrication Methods (도광판 금형의 제작 방법에 따른 사출금형 및 성형품의 표면특성에 관한 연구)

  • Do, Y.S.;Kim, J.S.;Ko, Y.B.;Kim, J.D.;Yoon, K.H.;Hwang, C.J.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.596-602
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    • 2007
  • LGP (Light Guiding Plate) of LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of the major components that affect the product quality of LCD. The optical patterns of LGP(2.2") molds are fabricated by three different methods, namely, (1) laser ablation, (2) chemical etching and (3) LiGA-reflow, respectively. The characteristics of surface patterns and roughnesses of molds and injection molded parts were compared to evaluate the optical characteristics. The optical patterns of injection molded LGP with mold fabricated by LiGA - reflow method showed the best geometric structure. The surface roughness (Ra) of LGP#s with molds fabricated by (1) laser ablation: $Ra={\sim}31nm$, (2) chemical etching: $Ra={\sim}22nm$, and (3) LiGA-reflow: $Ra={\sim}4nm$.

Study on the gate cutting of light guiding plate for mobile using quenching element (박형 도광판의 음각, 양각 마이크로 패턴 성형성에 관한 연구)

  • Hwang, Chul-Jin;Kim, Jong-Sun;Min, In-Gi;Kim, Jong-Dug;Yoon, Kyung-Hwan
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.1-4
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    • 2008
  • LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of kernel parts of LCD unit and it consists of several optical sheets(such as prism, diffuser and protector sheets), LCP (Light Guide Plate), light source (CCFL or LED) and mold frame. The LGP of LCD-BLU is usually manufactured by forming numerous dots with $50-200{\mu}m$ in diameter on it by erosion method. But the surface of the erosion dots of LGP is very rough due to the characteristics of the erosion process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. Especially, the negative and positive micro-lens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP.

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