• Title/Summary/Keyword: Lifting the Ship

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A Study for Remained Efficiency of Correction Heating after Block Lifting (블록 리프팅 후 갑판 교정가열의 잔존 효율 연구)

  • Ha, Yun-Sok;Won, Seok-Hee;Yi, Myung-Su
    • Special Issue of the Society of Naval Architects of Korea
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    • 2008.09a
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    • pp.118-125
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    • 2008
  • The deck plates of ship block is made of thin plates in their construction. A main reason of using thin plates is that deck plates don't need to support large structural loads. Therefore, out-of-plane deformations between stiffeners are frequent in deck blocks. Because these are got right by correction heating, they continuously causes quality problems in the final dock-building process. According to preceding research, the lifting process by cranes would offset the effect of correction heating. This study finds out the remained efficiency of correction heating when tensional loads are added by a lifting to corrected parts. We used inherent strains in calculating the efficiency, and established the methodology where the positions for callings are. For getting more accurate positions, besides the structural lifting analysis, welding deformation analysis with upper block and measured data from a serial ship are also referenced.

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Field Application and Evaluation of the ACGIH Lifting TLV® (모 선박용 디젤 엔진 제조업체를 대상으로 ACGIH Lifting TLV®의 현장 적용 및 평가)

  • Kim, Sun Ja;Shin, Yong Chul;Kang, Dong Mug
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.15 no.3
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    • pp.176-182
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    • 2005
  • American Conference of Governmental Industrial Hygienists (ACGIH) adopted the Lifting Threshold Limit Values ($TLVs^{(R)}$) in 2005 as a guideline for protecting the workers from work-related low back and shoulder disorders associated with repetitive lifting tasks. The TLVs consist of three tables with recommended weight limits for lifting tasks and their determination procedures are simple. The TLVs sans the material weight/the recommended values (LITLVs) were obtained from 45 lifting tasks in ship engine manufacturing factories. These values were compared and correlated with the Recommended Weight Limits (RWLs) and lifting indices (LIs) determined by the Revised Lifting Equation (LE) of the National Institute for Occupational Safety and Health (NIOSH). The average ratio, LITLVs/LIs, was 0.8 (LITLVs: $1.3{\pm}0.8$, LIs: $1.6{\pm}0.7$). Thus, the TLVs underestimated the risk than the LE. The LITLVs were highly correlated with LIs (r=0.82). The predicted value of LITLVs when LIs=1 wa 0.76. Using the predicted TLVs the higher risk ones of a large number of tasks can be screened to be further investigated.

A CAD-based Software for the Simulation of Lifting and Turnover of Ship Block (선박 블록의 이동 및 반전 시뮬레이션 프로그램 개발)

  • Lee, Soo-Beom;Shin, Sang-Beom;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.714-719
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    • 2000
  • In this paper, an application program is made to simulate the behavior of a ship block under various crane works and to generate data of lu9 reactions and wire tensions. The program is based on a CAD program, Pro/ENGINEER. A ship is composed of more than 100 ship blocks. In order to lift, move, turn, or put a ship block at a convenient location fur assembling, workers in a shipyard use cranes, wires, and lugs temporarily attached to the block. In the procedure of lifting and turning a ship block with a crane, it is important to find suitable lug points and wires to do the handling efficiently and prevent accidents. Evaluation of forces in lugs and wires is necessary, but the problem is rather complex due to nonlinearity and nonuniqueness. In the present development, the nonlinear system of equations for quasi-static equilibriums is derived and a Newton type solution method is adopted to solve the system. The importance of initial estimates to the solution is illustrated and two approaches are utilized and compared. With the program developed, users can assign lug points on the CAD model by mouse and choose various linking devices at each crane point. Users can try to simulate the motion for any prescribed conditions, compare the motion of the block and the reactions and choose appropriate lug points and the type of wires and lugs.

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Influence on properties of base metal after elimination of lifting-lug member in a dissimilar welding between steel base and steel lifting lug

  • Park, Jeongung;An, Gyubaek;Lee, Haewoo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.2
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    • pp.858-864
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    • 2019
  • The increasing demands of lifting lugs can be attributed to the rapid advancement of shipbuilding and offshore-structure production technologies and an exponential increase in the size of the block units of ship structures. Therefore, to ensure safety during the transportation and turnover of large blocks, it is important to determine the structural integrity and position of lifting lugs. However, because the manufacturing cost and availability of lugs are important considerations, low cost and easily obtainable steel compositions of grades different from those of the blocks are often used as alternatives. The purpose of this study is to investigate the effect of a lifting-lug metal on the physical properties of a base metal in a dissimilar welding between the base metal and lifting lug. The effect was evaluated by observing the metal microstructures and determining the hardness and dilution values on the cross-sectional surface of the lifting lug. According to the results of the metal microstructures, impact, hardness, and emission spectrochemical analysis at the surface from where the lug was removed confirmed that the chemical composition of the lifting-lug metal did not influence the physical properties of the base metal.

Parametric Design Considerations for Lifting Lug Structure on Ship Block (선박블록 탑재용 러그구조의 파라메트릭 설계 고찰)

  • Ham, Juh-Hyeok
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.101-107
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    • 2011
  • In view of the importance of material reduction because of the jump in oil and steel prices, structural design studies for lifting lugs were performed. Hundreds of thousands of such lifting lug structures are needed every year for ship construction. A direct design study was reviewed using the developed design system to increase the design efficiency and provide a way of directly inserting a designer's decisions into the design system process. In order to understand the design efficiency and convenience of a lug structure, parametric studies for prototype lug shapes were performed using the developed design system. From these design studies, various patterns of design parameters for the lug structure according to changes in the main plate length were examined. Based on these parametric study results, design guides were developed for more efficiently suggesting structural data for enormous lug structures. Additionally, a more detailed structural analysis through local strength evaluations will be performed to verify the efficiency of the optimum structural design for a lug structure.

DS/Block - a CAD-based software system for simulation of lifting and turnover of ship block (CAD를 이용한 선박 블록의 이동 및 반전 시뮬레이터 DS/Block의 개발)

  • Lee, Soo-Bum;Shin, Sang-Bum;Kim, Jung-Soo;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.164-169
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    • 2001
  • A comprehensive extension of functions and efficiency of the software system, DS/Block, developed earlier for the purpose of simulation of the motion of a ship block during lifting and turnover operation. A viewpoint change used in 3D-CAD is utilized and saves the time for displays of a series of configurations for the motion. The Euler parameters are adopted to convert 3 rotational degrees of freedom about global coordinate system to those about local coordinate system defined in Pro/ENGINEER. DS/Block provides FEM input data for stress and strain analyses. Several functions are incorporated for user-friendliness. DS/Block is to be tested and installed in a shipyard.

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A Numerical Study on the Flow around a Rudder behind Low Speed Full Ship

  • Lee, Young-Gill;Yu, Jin-Won;Kang, Bong-Han;Pak, Kyung-Ryeung
    • Journal of Ship and Ocean Technology
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    • v.12 no.2
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    • pp.41-52
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    • 2008
  • The development of a high-lift rudder is needed because low speed full ships such as the VLCC(Very Large Crude oil Carrier) have difficulty for obtaining enough lifting force from a common rudder. The rudder of a ship is generally positioned behind the hull and propeller. Therefore, rudder design should consider the interactions between hull, propeller, and rudder. In the present study, the FLUENT code and body fitted mesh systems generated by the GRIDGEN program are adopted for the numerical simulations of flow characteristics around a rudder that is interacting with hull and propeller. Sliding mesh model(SMM) is adopted to analyze the interaction between propeller rotation and wake flow behind hull. Several numerical simulations are performed to compare the interactions such as hull-rudder, propeller-rudder, and hull-propeller-rudder. Also, we consider relationships between the interactions. The results of present numerical simulations show the variation of flow characteristics by the interaction between hull, propeller, and rudder, and these results are compared with an existing experimental result. The present study demonstrates that numerical simulations can be used effectively in the design of high-lift rudder behind low speed full ship.

Development of the Design System for the Lifting Lug Structure (탑재용 러그 구조의 설계 시스템 개발)

  • Juh-Hyeok Ham
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.1
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    • pp.86-98
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    • 2001
  • Due to the rapid growth of ship building industry and the increment of ship construction in Korea, several hundred thousand of lifting lugs per year, have been installed at the lifting positions of ship block and removed after finishing their function, therefore. appropriate design system for the strength check or the optimal design of each lug structure has been required in order to increase the capability of efficient design. In this study, the design system of D-type lifting lug structure which is most popular and useful in shipyards, was developed for the purpose of initial design of lug structure. Developed system layout and graphic user interface for this design system based on the $C^{++}$ language were explained step by step. Through the illustration of one example of D-type lug designs, the efficiency of this design system was proved. Therefore, more efficient performance of practical lug structural design will be expected on the windows of personal computer using this design system.

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Safety Assessment for Installation of Deck Crane by Lifting (데크 크레인의 리프팅 설치 작업에 대한 안전성 평가)

  • Ryu, Hyun-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3680-3684
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    • 2015
  • A deck crane is installed on the deck of a ship by lifting method using tower crane or floating crane. The safety assessment for two points lifting method should be preceded to ensure a safe installation of deck crane. In this study, finite element models of deck crane and fixing jig are generated for the structural analysis which can evaluate a safety of lifting method. Also, reaction forces and boundary conditions considering lifting state are applied to the structural analysis. The proposed safety assessment method can be useful as an analytic tool that can provide a safer procedure for installation of deck crane by lifting method.