• Title/Summary/Keyword: Lens injection molding

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Four-beam Interference Optical System for Laser Micro- structuring Using Picosecond Laser

  • Noh, Ji-Whan;Lee, Jae-Hoon;Shin, Dong-Sig;Sohn, Hyon-Kee;Suh, Jeong;Oh, Jeong-Seok
    • Journal of the Optical Society of Korea
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    • v.13 no.1
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    • pp.75-79
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    • 2009
  • A four beam interference optical system for laser micro structuring using a pulse laser was demonstrated. The four beam interference optical system using a pulse laser(picosecond laser) can fabricate micro structure on mold material(NAK80) directly. Micro structure on the polymer can be reproduced economically by injection molding of the micro structure on the mold material. The four beam interference optical system was composed by the DOE(Diffractive Optical Element) and two lenses. The laser intensity distribution of four beam interference was explained by an interference optics point of view and by the image optics point of view. We revealed that both views showed the same result. The laser power distribution of a $1{\mu}m$ peak pattern was made by the four beam interference optical system and measured by the objective lens and CCD. A $1{\mu}m$ pitch dot pattern on the mold material was fabricated and measured by SEM(Scanning Electron Microscopy).

Development and performance evaluation of a low-cost custom-made extensional rheometer (저비용 수제 연신레오미터 개발 및 성능 평가)

  • Sihyun Kim;Hanbyeol Pak;Jeong-Hyun Kim
    • Journal of the Korean Society of Visualization
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    • v.21 no.1
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    • pp.110-118
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    • 2023
  • Characterizing the extensional rheological properties of non-Newtonian fluids is crucial in many industrial processes, such as inkjet printing, injection molding, and fiber engineering. However, educational institutions and research laboratories with budget constraints have limited access to an expensive commercial extensional rheometer. In this study, we developed a custom-made extensional rheometer using a CO2 laser cutting machine and 3D printer. Furthermore, we utilized a smartphone with a low-cost microscopic lens for achieving a high spatial resolution of images. The aqueous polyethylene-oxide (PEO) solutions and a Boger fluid were prepared to characterize their extensional properties. A transition from a visco-capillary to an elasto-capillary regime was observed clearly through the developed rheometer. The extensional relaxation time and viscosity of the aqueous PEO solutions with a zero-shear viscosity of over 300 mPa·s could be quantified in the elasto-capillary regime. The extensional properties of the solutions with relatively small zero shear viscosity could be calculated using a smartphone's slow-motion feature with increasing temporal resolution of the images.

Stable lateral-shearing interferometer for in-line inspection of aspheric pick-up lenses (생산 라인에서의 광 Pick-up용 비구면 대물 렌즈 측정을 위한 안정된 층밀리기 간섭계)

  • 조우종;김병창;김승우
    • Korean Journal of Optics and Photonics
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    • v.8 no.3
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    • pp.189-193
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    • 1997
  • Aspheric pick-up lenses are increasingly used in consumer products such as computer and multimedia, as their mass production has become possible owing to the injection molding process. However still much work needs to be done for more effective manufacture of aspheric lenses, one area of which is the in-line inspection of produced lenses. In this paper, we present a lateral-shearing interferometer that has specially been designed to have a high immunity to external vibration and atmospheric disturbance. The interferometer comprises four prisms. They are directly attached to each other using an immersion oil so that relative sliding motions between the prisms are allowed. Their relative displacement can readily generate necessary lateral-shearing and phase-shifting to determine the wavefront of the beam collimated by the lens under inspection. A special phase-measuring algorithm of arbitrary-bucket is adopted to compensate the phase-shifting error caused by the thickness reduction in the immersion oil. Zernike polynomial fitting has done for determinating quantitative aberration of aspheric pick-up lenses. The interferometer built in this work is robust to external mechanical vibration and atmospheric disturbance so that experimental results show that it has a repeatability of less than λ/100.

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