• Title/Summary/Keyword: Leakage Magnetic Flux

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Development of In-Service Inspection Techniques for PGSFR (PGSFR 가동중검사기술 개발)

  • Kim, Hoe Woong;Joo, Young Sang;Lee, Young Kyu;Park, Sang Jin;Koo, Gyeong Hoi;Kim, Jong Bum;Kim, Sung Kyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.93-100
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    • 2016
  • Since the sodium-cooled fast reactor is operated in a hostile environment due to the use of liquid sodium as its coolant, advanced techniques for in-service inspection are required to periodically verify the integrity of the reactor. This paper presents the development of in-service inspection techniques for Proto-type Generation IV Sodium-cooled Fast Reactor. First, the 10 m long plate-type ultrasonic waveguide sensor has been developed for in-service inspection of reactor internals, and its feasibility was verified through several under-water and under-sodium experiments. Second, the combined inspection system for in-service inspection of ferromagnetic steam generator tubes has been developed. The remote field eddy current testing and magnetic flux leakage testing can be conducted simultaneously by using the developed inspection system, and the detectability was demonstrated through several damage detection experiments. Finally, the electro-magnetic acoustic transducer which can withstand high temperature and be installable in the remote operated vehicle has been developed for in-service inspection of the reactor vessel, and its detectability was investigated through damage detection experiments.

A Study on the Design of RFECT System for Ferromagnetic Pipelines (강자성체 배관 탐상용 RFECT System의 설계에 관한 연구)

  • Lee, Yu Ki;Kim, Hui Min;Park, Gwan Soo
    • Journal of the Korean Magnetics Society
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    • v.24 no.6
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    • pp.171-178
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    • 2014
  • Remote Field Eddy Current Testing (RFECT), one of the ways which is a nondestructive testing using electromagnetic fields, can make up for Magnetic Flux Leakage (MFL) weaknesses and general Eddy Current Testing (ECT) weaknesses which is an occurrence of a huge friction force or disadvantage of detecting defects on the outer wall. So many of institutes and laboratories have studied on RFECT for the past 50 years. But There is a lack of discussion about a study on eddy current and magnetic field distributions in a pipe wall and designing of RFECT exciter coil. In this paper, eddy current and magnetic field distributions in a pipe wall and influence of altering variables are analyzed. Also, the optimal design algorithm about the RFECT Exciter coil are proposed, and influence on defect signals caused by alteration of its shape is analyzed.

Remote Field Eddy Current Testing for Detection of Stress Corrosion Cracks in Gas Transmission Pipelines (가스 파이프라인 상의 압력 부식에 의한 흠집 검사를 위한 원격 와전류 탐상 기술)

  • Kim, Dae-Won
    • Journal of the Korean Magnetics Society
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    • v.16 no.6
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    • pp.305-308
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    • 2006
  • Magnetic flux leakage (MFL) pigs are traditionally used for the detection of gross corrosion on steel pipelines used for the transmission of natural gas. Alternative nondestructive evaluation (NDE) modalities are required for the detection of stress corrosion cracking (SCC) which tends to exist in colonies oriented axially along the length of the pipeline. This paper describes the use of multiphase rotating magnetic fields in the remote region of the probe as a possible SCC detection mechanism. Details of a prototype pig and test rig are given and the challenges associated with the finite element modeling of the device are discussed. Initial experimental results show that this novel NDE modality is sensitive to axially oriented tight cracks.

The Study on the Characteristic Analysis of Controlled-PM LSM for Maglev Vehicle (제어-영구자석형 자기부상열차의 특성해석에 관한 연구)

  • Lee, Ju;Chun, Yon-Do;Lee, Kwan-Seop
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.450-457
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    • 1998
  • Abstract - Linear Synchronous Motor has a large airgap comparing with rotary-type motor and especially, Permanent Magnet Linear Synchronous Motor(PM-LSM) which uses permanent magnet as a magnetic field, has a very large effective magnet airgap owing to permanent magnet structure. Accordingly, in case of 2-D analysis of the motor, the analysis error becomes large because leakage flux by which normal direction of the analysis region can not be considered, In this paper, the characteristic of PM-LSM for Maglev vehicle is analyzed exactly by 3-D Finite Element Method(3-D FEM). As the result, the effect of lateral-direction airgap magnetic flux density distribution on the analysis precision has been investigated and the motor characteristics according to primary motor parameter have been also made clear quantitatively. The accuracy of 3-D FEM has been confirmed by comparing the calculated results with the experimental results.

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Boundary Element Analysis of Magnetic Shielding Effects of Shield Cup in Electron Gun (경계요소법을 이용한 전자총 Shield Cup의 자기차폐 특성해석)

  • Go, Chang-Seop;Jeong, Gwan-Sik;Han, Song-Yeop
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.5
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    • pp.291-296
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    • 2000
  • Recently large size color TV and computer monitor are very popular and a lot techniques are being developed to get a high quality picture on the screen through reducing the convergence error among the red, green and blue beams and achieving a high focusing. One of the techniques is considering the mutual effects of the components of the Brown tube. The magnetic deflection yoke, especially, stands immediately next to the electron gun and generates the leakage magnetic fields at the electron gun which affects the trajectories of the electron beams inside the gun. Hence a shield cup made of thin conducting plate is located at the end of electron gun in order to shield the leakage flux from the deflection yoke. Since the red, green and blue beams are placed unsymmetrically the shielding effects of the shield cup on the beams are not same and eddy current controller, made of thin conducting plate, is auxiliary placed inside the shield cup. In this paper a transient magnetic field analysis algorithm is developed using boundary element method, and applied to the analysis of the shielding effects of the eddy current controller of shield cup in an electron gun.

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Development of an omni-directional shear-horizontal wave magnetostrictive patch transducer for the effective inspection of a ferromagnetic plate (효과적인 강자성체 평판구조물 검사를 위한 전 방향 전단파 자기변형 패치 트랜스듀서 개발)

  • Seung, Hong Min;Kim, Yoon Young
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.548-549
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    • 2014
  • Omni-directional shear-horizontal magnetostrictive patch transducers have a disadvantage that magnetic flux leakage into the plate when it is installed on a ferromagnetic plate. The leakage produces poor transduction efficiency and unwanted wave mode excitation which should be avoided in guided wave inspections of large plate-like structures. In order to resolve these problems, we newly developed a method to reduce the leakage into the plate. In the method, the patch and the magnet are vertically lifted off and their optimal positions are determined by numerical simulations. Also, the verification of the developed method is successfully verified by experiments.

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Development of MFL Testing System for the Inspection of Storage Tank Floor (저장탱크 바닥면 검사를 위한 누설자속 탐상 시스템 개발)

  • Won, Soon-Ho;Cho, Kyung-Shik;Lee, Jong-O;Chang, Hong-Keun;Joo, Gwang-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.1
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    • pp.38-44
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    • 2002
  • MFL method is a qualitative inspection tool and is a reliable, fast and economical NDT method. The application of MFL method to the inspection of storage tank floor plates has been shown to be a viable means. Examination of tank floors previously depended primarily upon ultrasonic test methods that required slow and painstaking application. Therefor most ultrasonic inspection of storage tank has been limited to spot testing only. Our NDE group have developed magnetic flux leakage system to overcome limitation of ultrasonic test. The developed system consists of magnetic yoke, array sensor, crawler and software. It is proved that the system is able to detect artificial flaw like 3.2mm diameter, 1.2mm depth in 6mm thick steel plate.

Effects of the Remanent Magnetization on Detecting Signals in Magnetic Flux Leakage System (자기누설탐상시스템에서 배관의 잔류자화가 결함신호에 미치는 영향)

  • Seo, Kang;Jeong, Hyun-Won;Park, Gwan-Soo;Rho, Yong-Woo;Yoo, Hui-Ryong;Cho, Sung-Ho;Kim, Dong-Kyu
    • Journal of the Korean Magnetics Society
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    • v.15 no.6
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    • pp.325-331
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    • 2005
  • The magnetic Hut leakage (MFL) type nondestructive testing (NDT) method is widely used to detect corrosion and defects, mechanical deformation of the underground gas pipelines. The object pipeline is magnetically saturated by the magnetic system with permanent magnet and yokes. Because of the strong magnetic field enough to saturate the pipe, there could be distortion of the sensing signals because of the magnetization of the pipeline itself, To detect the defects precisely, the sensing signals are need to be compensated to eliminate the distortions coming from the media hysteresis. In this paper, the magnetizations of the pipeline in MFL type NDT are analyzed by Preisach model and 3D FEM. The distortions of the sensing signals are analyzed.

Magnetic Flux Leakage based Damage Quantification of Steel Bar (누설자속기법을 이용한 강봉의 손상 정량화 기법)

  • Park, Jooyoung;Kim, Ju-Won;Yu, Byoungjoon;Park, Seunghee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.1
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    • pp.63-70
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    • 2017
  • In this paper, a magnetic flux leakage(MFL) based steel bar damage detection was first researched to quantify the signals from damages on the wire rope. Though many researches inspecting damages using a MFL method was proceeded until the present, the researches are at the level that diagnose whether damages are or not. This has limitation to take measures in accordance with the damage level. Thus, a MFL inspection system was modeled using a finite element analysis(FEM) program dealing with electromagnetism problems, and a steel bar specimen was adopted as a ferromagnetic object. Then, an experimental study was also carried out to verify the simulation results with a steel bar which has same damage conditions as the simulation. The MFL signals was nearly not affected by the increase of the inspection velocity, and the magnitudes of the signals are not identical according to the change of the defect width even the defects have same depth. On the basis of the analysis, the signal properties from the damages were extracted to classify the type of damages, and it could be confirmed that classification of damages using extracted signal properties is feasible.

Performance Comparison of Pipeline Defects' Length Estimation Using MFL Signals (자기 누설 신호를 이용한 배관 결함의 길이 추정 성능 비교)

  • Kim, Tae-Wook;Rho, Yong-Woo;Choi, Doo-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.108-113
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    • 2009
  • MFL(magnetic flux leakage) inspection is a general method of non-destructive evaluation(NDE) of underground gas pipelines. Pipelines are magnetized by permanent magnets when MFL PIG(pipeline inspection gauge) gets through them. If defects or corrosions exist in pipelines, effective thickness is changed and thus variation of leakage flux occurs. The leakage flux signals detected by hall-sensors are analyzed to characterize defect's geometries such as length, width, depth, and so on. This paper presents several methods for estimating defect's length using MFL signals and their performances are compared for real defects carved in KOGAS pipeline simulation facility. It is found that 80% and 90% of minimum values for axial and peak values for radial signals respectively show the best performance in the point of length estimation error.