• Title/Summary/Keyword: Leak Before Break

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Crack Stability Evaluation of Nuclear Main Stream Pipe Considering Load Reduction Effect (하중감소효과를 고려한 원자력 주증기 배관의 균열 안정성 평가)

  • Koh, Bong-Hwan;Kim, Yeong-Jin;Seok, Chang-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1843-1853
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    • 1996
  • The objective of this paper is to evaluate the crack stability of the nuclear main stresm pipes, considering the load reduction effect due to the presence of circumferential throuth-wall crack. Also, the optimization techniques are adoped tosimulate the crack effect on the elbow component of the piuping system. By using a general beam elemetn which contains a discontinuous cross-section, the piping analysis is accomplished to acquire the reduced load. Considering this reduced load, it is feasible for the LBB application in nuclear main stresm pipe. Also, by combining an optimization program and a genaral finite element analysis program, the appropriate dimensions of the simplified beam elemtn which represents the effect of crack in elbow could be successfully determined.

Effect of Crack Tip Constraint on the Fracture Resistance Curve in CT Specimen with Same Thickness (동일두께의 CT 시편에서 구속효과가 파괴저항곡선에 미치는 영향)

  • Jo, Yeon-Je;Jang, Yun-Seok;Seok, Chang-Seong;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.529-539
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    • 1996
  • Fracture resistance(J-R) curves, which are used for elastic-plastic fracture mechanics analyses, are known to be dependent on the specimen geometry. The objective of this paper is to investigate the effect of crack tip constraint an the J-R curves in CT specimens. Fracture toughness tests on CT specimens with varying planform size were performed and test results showed that the J-R curves were increased with an increase in the planform size. Finite element analysis were also performed and the numerical results showed that this experimental phenomenon was probably due to the relaxation of crack tip constraint resulting from the stress triaxiality.

Prediction of Fracture Resistance Curves for Nuclear Piping Materials(III) (원자력 배관재료의 파괴저항곡선 예측)

  • Chang, Yoon-Suk;Seok, Chang-Sung;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1796-1808
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    • 1997
  • In order to perform leak-before-break design of nuclear piping systems and integrity evaluation of reactor vessels, full stress-strain curves and fracture resistance(J-R) curves are required. However it is time-consuming and expensive to obtain J-R curves experimentally. To resolve these problems, three different methods for predicting J-R curves from tensile data were proposed by the authors previously. The objective of this paper is to develop a computer program based on those J-R curve prediction methods. The program consists of two major parts ; the main program part for the J-R curve prediction and the database part. Several case studies were performed to verify the program, and it was shown that the predicted results were, in general, in good agreement with the experimental ones.

Effect of Restraint of Pressure Induced Bending on Crack Opening Evaluation for Circumferential Through-Wall Cracked Pipe (원주방향 관통균열 배관의 균열열림 평가에 미치는 압력유기굽힘의 구속효과)

  • Kim, Jin-Won;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1873-1880
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    • 2001
  • The effects of restraint of pressure induced bending(PIB) on crack opening for circumferential through-wall crack in a pipe were investigated. In this study, the elastic and elastic-plastic finite element analyses were performed to evaluate crack opening displacement(COD) for various restraint conditions and crack size. The results showed the restraint of PIB decreased crack opening for a given crack size and tensile stress, and the decrease in crack opening was considerable for large crack and short restraint length. A1so, the effect was more significant in tole results of elastic-plastic analysis compared with in the elastic analysis results. In the elastic-plastic analysis results, tole restraint effect was increased with increasing applied tensile stress corresponding to internal pressure. Additionally, the restraint effect on COD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and It depended on not total restraint length but shorter restraint length for non-symmetrically restrained.

On Relevant Ramberg-Osgood Fit to Engineering Non-Linear Fracture Mechanics Analysis (정확한 비선형 파괴역학 해석을 위한 새로운 Ramberg-Osgood 상수 결정법)

  • Kim, Yun-Jae;Huh, Nam-Su;Kim, Young-Jin;Choi, Young-Hwan;Yang, Jun-Seok
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.170-177
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    • 2003
  • This paper proposes a robust method for the Ramberg-Osgood (R-O) fit to accurately estimate elastic-plastic J from engineering fracture mechanics analysis based on deformation plasticity. The proposal is based on engineering stress-strain data to determine the R-O parameters, instead of true stress-strain data. Moreover, for practical applications, the method is given not only for the case when full stress-strain data are available but also for the case when only yield and tensile strengths are available. Reliability of the proposed method for the R-O fit is validated against detailed 3-D Finite Element (FE) analyses for circumferential through-wall cracked pipes under global bending using five different materials, three stainless steels and two ferritic steels. Taking the FE J results based on incremental plasticity using actual stress-strain data as reference, the FE J results based on deformation plasticity using various R-O fits are compared with reference J values. Comparisons show that the proposed R-O fit provides more accurate J values for all cases, compared to existing methods for the R-O fit. Advantages of the proposed R-O fit in practical applications are discussed, together with its accuracy.

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A Study on the Evaluation of the Pipe Fracture Characteristic (I) (실배관 파괴특성 평가에 관한 연구 (I))

  • Park, Jae-Sil;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.345-350
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    • 2001
  • In order to perform elastic-plastic fracture mechanical analyses, fracture resistance curves for concerned materials are required. 1T-CT specimen was used to obtain fracture resistance curves. But the fracture resistance curve by the 1T-CT specimen was very conservative to evaluate the integrity of the structure. And fracture resistance curve was affected by the specimen geometry and crack plane orientation. The objective of this paper is to be certain the conservativeness of the fracture resistance curve by the 1T-CT specimen and to provide the additional safety margin. For these, the fracture tests using the real pipe specimen and standard 1T-CT specimen test were performed. 4-point bending jig was manufactured for pipe test and direct current potential drop method was used to measure the crack extension and length for pipe test. From the pipe and the 1T-CT specimen test results, it was observed that the J-integral of the 1T-CT specimen test at the crack initiation point was very small compare to that of the pipe specimen test.

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New Engineering J and COD Estimation Methods for Axial Through-Wall Cracked Pipes (축방향 관통균열 배관의 새로운 탄소성 J-적분 및 COD 계산식)

  • Huh, Nam-Su;Park, Young-Jae;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.239-246
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    • 2003
  • This paper proposes engineering estimation equations of elastic-plastic J and COD fur axial through-wall cracked pipes under internal pressure. Based on detailed 3-D FE results based on deformation plasticity, the plastic influence functions for fully plastic J and COD solutions are tabulated as a function of the mean radius-to-thickness ratio, the normalized crack length. and the strain hardening. Based on these results, the GE/EPRI-type J and COD estimation equations are proposed and validated against the 3-D FE results based on deformation plasticity. For more general application to general stress-strain laws or to complex loading, the developed GE/EPRI-type solutions are re-formulated based on the reference stress concept. Such a reformulation provides simpler equations for J and COD, which are then further extended to combined internal pressure and bending. The proposed reference stress based J and COD estimation equations are compared with elastic-plastic 3-D FE results using actual stress-strain data for Type 316 stainless steels. The FE results for both internal pressure cases and combined internal pressure and bending cases compare very well with the proposed J and COD estimations.

On Relevant Ramberg-Osgood Fit to Engineering Non-Linear Fracture Mechanics Analysis (정확한 비선형 파괴역학 해석을 위한 Ramberg-Osgood 상수 결정법)

  • Huh, Nam-Su;Kim, Yun-Jae;Choi, Young-Hwan;Yang, Jun-Seok;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1571-1578
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    • 2003
  • This paper proposes a robust method for the Ramberg-Osgood(R-O)fit to accurately estimate elastic-plastic J from engineering fracture mechanics analysis based on deformation plasticity. The proposal is based on engineering stress-strain data to determine the R-O parameters, instead of true stress-strain data. Moreover, for practical applications, the method is given not only for the case when full stress-strain data are available but also for the case when only yield and tensile strengths are available. Reliability of the proposed method for the R-O fit is validated against detailed 3-D Finite Element (FE) analyses for circumferential through-wall cracked pipes under global bending using five different materials, three stainless steels and two ferritic steels. Taking the FE J results based on incremental plasticity using actual stress-strain data as reference, the FE J results based on deformation plasticity using various R-O fits are compared with reference J values. Comparisons show that the proposed R-O fit provides more accurate J values for all cases, compared to existing methods for the R-O fit. Advantages of the proposed R-O fit in practical applications are discussed, together with its accuracy.

Development of a Piping Integrity Evaluation Simulator Based on the Hardware-in-the-Loop Simulation (하드웨어-인-더-루프 기반의 배관 평가 시뮬레이터의 개발)

  • Kim, Yeong-Jin;Heo, Nam-Su;Cha, Heon-Ju;Choe, Jae-Bung;Pyo, Chang-Ryul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1031-1038
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    • 2001
  • In order to verify the analytical methods predicting failure behavior of cracked piping, full-scale pipe tests are crucial in nuclear power plant piping. For this reason, series of international test programs have been conducted. However, full-scale pipe tests require expensive testing equipment and long period of testing time. The objective of this paper is to develop a test system which can economically simulate the full-scale pipe test regarding the integrity evaluation. This system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system was developed for the integrity evaluation of nuclear piping based on the methodology of hardware-in-the-loop (HiL) simulation. Using this simulator, the piping integrity can be evaluated based on the elastic-plastic behavior of full-scale pipe, and the high cost full-scale pipe test may be replaced with this economical system.

A Study on the Evaluation of Fracture Resistance Characteristics of Large Pipe by using the Curved CT Specimen (대형배관의 Curved CT 시편을 이용한 파괴저항특성평가에 관한 연구)

  • Kim, Ik Hyun;Shin, In Hwan;Park, Kweon Tae;Hong, Suk Woo;Park, Seon Soon;Yoon, Seon Hyun;Koo, Jae Mean;Seok, Chang Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.623-626
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    • 2014
  • The LBB (Leak Before Break) concept is based on evaluating the fracture toughness. NUREG 1061, Vol.3 announced that the specimen for evaluating fracture resistance needs to have same thickness or thicker than pipe. Therefore, it is difficult to collect specimen from pipe which has same thickness as a pipe. So, ASTM standard suggested the use of standard specimen with 1 inch thickness. However, it has been known that an application of LBB by test results of standard specimen is conservative compare with that by real pipe. In this study, to supplement such conservatism, the evaluation of fracture resistance characteristics was performed with curved CT specimen, which has same thickness and curvature as a pipe. In addition, fracture resistance characteristics of curved CT specimen were compared with those of CT specimen. For this, shape factor F, hpl and g were obtained from FEM analysis using the limit load method.