• Title/Summary/Keyword: Leaf Type Spring

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Evaluation of an elastic stiffness sensitivity of leaf type HDS (판형 홀다운스프링 집합체의 탄성강성도 민감도 평가)

  • Song, Kee-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1276-1290
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    • 1997
  • The previous elastic stiffness formulas of leaf type holddown spring assemblies(HDSs) have been corrected and extended to be able to consider the point of taper runout for the TT-HDS and all the strain energies for both the TT-HDS and the TW-HDS based on Euler beam theory and Castigliano'stheorem. The elastic stiffness sensitivity of the leaf type holddown spring assemblies was analyzed using the derived elastic stiffness formulas and their gradient vectors obtained from the mid-point formula. As a result of the sensitivity analysis, the elastic stiffness sensitivity at each design variable is quantified and design variables having remarkable sensitivity are identified. Among the design variables, leaf thickness is identified as that of having the most remarkable sensitivity of the elastic stiffness. In addition, it was found that the sensitivity of the leaf type HDS's elastic stiffness is exponentially correlated to the leaf thickness.

A Study on the Optimal Combination of Leaf and Air Spring for the Suspension (현가장치에서의 공기스프링과 겹판스프링의 최적 조합방법 연구)

  • Choi, Sun-Jun;Kwon, Hyuk-Hong;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.82-91
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    • 1995
  • Many kind of springs are used in the suspension of automotive vehicles and among these the leaf spring and the air spring are included. These two springs have not been generally used together in one suspension, but recently the automotive models which use these two springs together increase. This reason is due to the merit of the combination of two type springs. The merits are two. One is the character of air spring, that is, the natural frequen- cy of system is constant in spite of variable weight. The other is the character of leaf spring, that is, the suspension mechanism is simple. The combination spring is used in medium size and special purpose bus. In this paper, we formulate the condition which the leaf spring must satisfy to be optimal design in the combination spring. And experiment is performed to prove the theory. The results are that the combination spring is better than leaf spring in the ride, and that the purposed theory is good for the combination spring design.

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Development of a Leaf Spring Moleling Method for Dynamic Analysis of a Mini-Bus (소형버스의 동역학 해석을 위한 판스프링 모델링기법 개발)

  • Park, T.W.;Yim, H.J.;Lee, G.H.;Park, C.J.;Jeong, I.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.1-6
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    • 1998
  • A leaf spring plays an important role in a passenger bus. Since characteristic of a leaf spring has a hysteresis behaviour, modeling technique for a leaf spring is an important issue for passenger bus analysis. In this paper, modeling technique for a leaf spring is presented. First, non-linear FEM model of a leaf spring is constructed then it is used to make an approximated model to be used in dynamic analysis. The modeling procedure is ex-plained in step by step approach. Then, this model is applied to dynamic analysis of a mini-bus with flexible body and non-linear dynamic force element. The results are compared with test data.

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Verification and Sensitivity Analysis on the Elastic Stiffness of the Leaf Type Holddown Spring Assembly

  • Song, Kee-Nam
    • Nuclear Engineering and Technology
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    • v.30 no.4
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    • pp.287-297
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    • 1998
  • The elastic stiffness formula of leaf type holddown spring(HDS) assembly is verified by comparing the values of elastic stiffness with the characteristic test results of the HDS's specimens. The comparisons show that the derived elastic stiffness formula is useful in reliably estimating the elastic stiffness of leaf type HDS assembly. The elastic stiffness sensitivity of leaf type HDS assembly is analyzed using the formula and its gradient vectors obtained from the mid-point formula. As a result of sensitivity analysis, the elastic stiffness sensitivity with respect to each design variable is quantified and design variables of large sensitivity are identified. Among the design variables, leaf thickness is identified as the most sensitive design variable to the elastic stiffness of leaf type HDS assembly. In addition, the elastic stiffness sensitivity, with respect to design variable, is in power-law type correlation to the base thickness of the leaf.

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Analysis of multi leaf spring based on contact mechanics - a novel approach

  • Kumaravelan, R.;Ramesh, S.;Gandhi, V.C. Sathish;Agu, M. Joemax;Thanmanaselvi, M.
    • Structural Engineering and Mechanics
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    • v.47 no.3
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    • pp.443-454
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    • 2013
  • A leaf spring, especially the longitudinal type is liable and persistent element in automotive suspension system. In the present scenario the composite materials are widely used in the automobile industries has shown a great interest in the replacement of steel spring due to high strength by weight ratio. Previous investigations focused on stresses and displacement analysis of single leaf spring for different materials. The present work aims to design and analysis of leaf spring for two different cases by considering the Young's modulus to yield strength ratio. In the first case the analysis deals with the design and analysis of a single cantilever solid triangle beam which is an equivalent beam of a spring with three leaves having uniform strength. In the second case a 3-beams of rectangular cross section has been considered which is equivalent to a spring with three leaves. The analysis was carried out based on contact mechanics approach. The results were compared, that the fiberglass composite leaf spring is suitable for high loading capacity, reliability and efficiency.

Stiffness analysis of leaf type holddown spring assemblies (판형 홀드다운 스프링 집합체의 강성해석)

  • 송기남;임현태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.215-222
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    • 1993
  • A general method is proposed for stiffness analysis of the leaf springs only using the geometric data and Young's modulus of the leaf springs. In this method, an engineering beam theory and Castigliano's theory are applied for the derivation of the stiffness of the leaf springs. To show realiability and effectiveness of this method, the stiffness from the proposed method is compared with the results for various types of leaf springs. From these comparisons the proposed method has been proved to be effective and reliable to estimate the stiffness of the leaf springs.

Modeling of Non-linear Leaf Spring for Commercial Vehicle (상용차량의 비선형 Hotchkiss 스프링 모델링)

  • 유승환;김영배
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.1
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    • pp.1-8
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    • 2002
  • A Hotchkiss spring has been widely utilized for commercial vehicle. Usually, the Hotchkiss spring has non-linear characteristics, i.e. it has a piecewise spring stiffness as well as hysterisis phenomenon. Therefore, the modeling of the Hotchkiss spring requires many considerations to fulfill satisfactory vehicle kinematic and dynamic relationships. Also, the spring has difficulties in modeling for presenting contact mechanism. In this paper, the modeling technique for the Hotchkiss spring has been descried. The modeling covers non-linear characteristics as well as contact problems for multi-body dynamic simulation. The force-displacement results are compared with experimental and FEM ones. Also, the comparison between three link type leaf spring model and proposed one has been considered in this paper.

A Characteristic Analysis on the Elastic Stiffness of the Tapered-width Leaf Type Holddown Spring Assembly Designed in KOFA's Design Space

  • Song, Kee-Nam;Seo, Keum-Seok
    • Nuclear Engineering and Technology
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    • v.28 no.6
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    • pp.583-593
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    • 1996
  • An elastic stiffness formula of a leaf type holddown spring(HDS) assembly with a uniformly tapered width from $w_0$ to $w_14$ over the length, has been analytically derived based on Euler beam theory and Castigliano's theorem. Elastic stiffnesses of the tapered-width leaf type HDSs(TW-HDSs) designed in the same dimensional design spaces as the KOFA HDSs have been evaluated from the derived formula, in addition, a parametric study on the elastic stiffness of the TW-HDSs has been carried out. Analysis results show that, as the effects of axial and shear force on the elastic stiffness of He TW-HDSs have been 0.15~0.21% of the elastic stiffness, most of the elastic stiffness is attributed to the bending moment, and that elastic stiffnesses of the TW-HDSs have been about 32~33% higher than those of the KOFA HDSs. It is found that the number of leaves composing a HDS assembly could be lessened by one under the conditions that the TW-HDSs have been adopted in KOFA.

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Development of Modeling Method of Hysteretic Characteristics for Accurate Load Measurement of Trucks (상용차량의 정확한 하중 측정을 위한 겹판스프링의 이력특성 모델링 기법 개발)

  • Seo, M.K.;Batbayar, E.;Shin, H.Y.;Lee, H.Y.;Ko, J.I.
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.38-45
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    • 2021
  • In recent years, the demand for an onboard scale system which can directly monitor load distribution and overload of vehicles has increased. Depending on the suspension type of the vehicle, the onboard scale system could use different types of sensors, such as, angle sensors, pressure sensors, load cells, etc. In the case of a vehicle equipped with leaf spring suspension system, the load of the vehicle is measured by using the deflection or displacement of the leaf spring. Leaf springs have hysteresis characteristics that vary in displacement depending on the load state. These characteristics cause load measurement errors when moving or removing cargoes. Therefore, this study aimed at developing an onboard scale device for cargo vehicles equipped with leaf springs. A sectional modeling method which can reduce measurement errors caused by hysteresis characteristics was also proposed.