• Title/Summary/Keyword: Lead. Copper

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Characteristics of Bi-based High $T_c$ Superconducting Current Lead (Bi계 고온초전도 전류 리드의 특성)

  • 백승명;이병성;김영석;곽민환;김상현
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.73-76
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    • 1999
  • We have fabricated and tested a Bi-based high temperature superconducting current lead system. Ag sheathed Bi-2223 mono-filament tapes of $I_c=8.4$ A at 77 K under self-field condition were fabricated using powder-in-tube(P1T) method. Multi-layer current leads can be made by stacking of Ag sheathed Bi-2223 mono-filament wires. The critical current of this 10-layer current lead is about 68 A. The contact resistance across the copper-current lead interface has been studied using current-voltage characteristics. At temperature below critical temperature the resistive contribution of the interface to the total contact resistance dominates. We have measured AC transport losses in a current lead at 77 K, 60 Hz by a transport method.

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Investigation on vapor-cooled current leads operating in pulse mode (펄스 모드로 작동하는 증기냉각 전류 도입선에 관한 연구)

  • 인세환;정상권
    • Progress in Superconductivity and Cryogenics
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    • v.4 no.1
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    • pp.66-72
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    • 2002
  • This paper describes numerical modeling for thermal characteristic of vapor-cooled current leads under pulse operation. The transient thermal analysis considers the temperature difference between a helium gas (low and a copper lead and temperature dependent properties of helium gas, copper and stainless steel. This numerical modeling was compensated and validated by an experiment with commercially available 100 A vapor-cooled current leads. A proper overloading factor was suggested for the current leads under pulse operation through this modeling, which can significantly reduce heat input to a cryostat.

Parametric Study of AC Current Lead for the Termination of HTS Power Cable

  • Kim, D.L;Kim, S.H.;S. Cho;H.S. Yang;Kim, D.H.;H.S. Ryoo;K.C. Seong
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.107-110
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    • 2003
  • High Temperature Superconductor (HTS) transmission cable can carry more than 2 to 5 times higher electricity and also obtain substantially lower transmission losses than conventional cables. Liquid nitrogen is to be used to cool the HTS power cable and its cost is much cheaper than the liquid helium used for the cooling of metal superconducting wire. In Korea the HTS power cable development project has been ongoing since July, 2001 with the basic specifications of 22.9kV, 50MVA and told dielectric type as the first 3-year stage. The cryogenic system of the HTS cable is composed of HTS cable cryostat termination and refrigeration system. Termination of HTS cable is a connecting part between copper electrical cable at room temperature and HTS cable at liquid nitrogen temperature. In order to design the termination cryostat, it is required that the conduction heat leak and Joule heating on the current lead be reduced, the cryostat be insulated electrically and good vacuum insulation be maintained during long time operation. Heat loads calculations on the copper current lead have been performed by analytical and numerical method and the feasibility study fer the other candidate materials has also been executed.

The Supplement of Sn/Cu, Plating Solution Affects in Plating Skim Quality of the Plating Product (Sn/Cu 도금액의 보충이 도금제품의 도금피막특성에 미치는 영향)

  • Jeon, Taeg-Jong;Ko, Jun-Bin;Lee, Dong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.112-119
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    • 2009
  • The purpose of this study is to evaluate the evaluation of process yield performed by using Sn & Cu treatment on the surface to optimize process condition for Lead-free solder application. The materials which are used for the New Surface Treatment study are Semi-Dulling plating for high speed Sn/Cu alloy of Soft Alloy GTC-33 Pb free known as "UEMURA Method" and plating substrate is alloy 42.Especially in lead-free plating process, it is important to control plating thickness and Copper composition than Sn/Pb plating. Evaluated and controlled plating thickness $12{\pm}3um$, Copper composition $2{\pm}1%$, plating particle and visual inspection. The optimization of these parameters and condition makes it makes possible to apply Sn/Cu Lead-free solder from Sn/Pb alloy.

Trace Metal Contents in Urine of School Children around the Industrial Park Area (일부 공단주변 국민학생의 요중 중금속 함량에 관한 연구)

  • Hwang, In-Dam;Son, Wi-Ik
    • 산업보건소식
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    • no.48
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    • pp.9-18
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    • 1987
  • The results of this study which had been investigated to analyse heavy metal levels and to compare lead, cadmium, copper and zinc concentration in urine of children who lived around the industrial area and the agricultural area. Samples were collected and analyzed from September to December 1986 from 7-9 years old children living in Seoul (4 7 cases), lri ( 64 cases) industrial area and Chinan (56 cases) agricultural area. The summarized results were as follows: 1) The concentrations of lead were Seoul 28.7 $\pm$17.7 ug/l, lri 25.3 $\pm$7.5 ug/l and Chinan 19.3 $\pm$5.2 ug/l 2) The concentrations of cadmium were Seoul 1.5 $\pm$0.8 ug/l, Iri 1.4 $\pm$0.5 ug/l and chinan 0.9 $\pm$0.3 ug/l 3) The concentrations of copper were Seoul 12.8 $\pm$7.0 ug/l, Iri 10.5 $\pm$8.4 ug/l and Chinan 10.0 $\pm$4.5 ug/l 4) The concentrations of zinc were Seoul 383 $\pm$279 ug/l, Iri 329 $\pm$133 ug/l and Chinan 267 $\pm$181 ug/l 5) In lead, cadmium and zinc concentration of children, there were statistical difference between the industrial area and the agricultural area 6) There were no indicated significantly levels by the Sex

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An Experimental Evaluation of the Influences of Shearing Factors for the Process Design of Lead Frame Blanking (리드프레임 블랭킹 공정설계를 위한 전단영향인자의 실험적 평가)

  • 임상헌;서의권;심현보
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.679-682
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    • 2001
  • An experiment is carried out to investigate the influences of shearing characteristic factors for the process design of lead frame blanking in copper alloy C194(t=0.205mm). 3 process parameters, e.g., clearance between die and punch, strip holding pressure, and bridge allowance are selected for this study. From the basis condition 6% clearance, 20N/$mm^2$, and 1.5t bridge allowance the seven times of experiment are done by varying the each factor. The square shape specimen is used to study the characteristics of shearing factors. The ratios of roll over, burnish, fracture zone are measured after blanking. The experimental analysis shows that the burnish ratio is decreased as the clearance increases. And the larger strip holding pressure is shown that the roll over and burnish ratio are both decreased. It is found that an optimal strip holding pressure is need for large burnish zone. Finally it is shown that the bridge allowance is less affected than clearance and strip holding pressure.

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A Study on the Characteristics for the Blanking of Lead Frame with the Rectangular Shape Blanking (사각형 블랭킹을 통한 리드프레임의 블랭킹 특성에 관한 기초연구)

  • Lim, San-Heon;Suh, Eui-Kwon;Shim, Hyun-Bo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.182-188
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    • 2001
  • An experiment is carried out to investigate the characteristics of blanking for copper alloy C194 (t=0.254mm), a kind of IC lead frame material. By varying clearance between die and punch, the shapes of shear profile are examined. Finite element analysis with element deletion algorithm for ductile fracture mode is also carried out to study the effect of clearance theoretically and to compare with experimental results. The rectangular shape specimen with four different corner radius is used to study the characteristics of blanking for straight side and corner region simultaneously. As the result, the ratios measured from the experiment of roll over, burnish, and fracture zone based on intial blank thickness are compared with those of FE analysis. Both experiment and FE analysis show that the amount of roll over and fracture is increased as the clearance increases. It has been found that larger clearance is required than that of straight region when the radius of corner is less than thickness of blank, in order to maintain same quality of shear profile at the corner region.

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Effects of Added Cr Element on the Tensile Strength and Electrical Conductivity of Cu-Fe Based Alloys (Cu-Fe계 합금의 강도 및 전기전도도에 미치는 Cr 원소첨가의 영향)

  • Kim, Dae-Hyun;Lee, Kwang-Hak
    • Korean Journal of Materials Research
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    • v.20 no.2
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    • pp.60-64
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    • 2010
  • This study looked at high performance copper-based alloys as LED lead frame materials with higher electrical-conductivity and the maintenance of superior tensile strength. This study investigated the effects on the tensile strength, electrical conductivity, thermal softening, size and distribution of the precipitation phases when Cr was added in Cu-Fe alloy in order to satisfy characteristics for LED Lead Frame material. Strips of the alloys were produced by casting and then properly treated to achieve a thickness of 0.25 mm by hot-rolling, scalping, and cold-rolling; mechanical properties such as tensile strength, hardness and electrical-conductivity were determined and compared. To determine precipitates in alloy that affect hardness and electrical-conductivity, electron microscope testing was also performed. Cr showed the effect of precipitation hardened with a $Cr_3Si$ precipitation phase. As a result of this experiment, appropriate aging temperature and time have been determined and we have developed a copper-based alloy with high tensile strength and electrical-conductivity. This alloy has the possibility for use as a substitution material for the LED Lead Frame of Cu alloy.

Experimental Research of Piece-Mold Casting: Gilt-Bronze Pensive Bodhisattva

  • Yun, Yong-Hyun;Cho, Nam-Chul;Doh, Jung-Mann
    • Journal of Conservation Science
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    • v.37 no.4
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    • pp.340-356
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    • 2021
  • We have tried the experimental research of lost-wax casting to reconstruct Gilt-Bronze Pensive Bodhisattva; preliminary and reconstruction experiment based on ancient texts. Main object to reconstruct is Korean National Treasure No.83, Gilt-Bronze Pensive Bodhisattva (Maitreya), then we measure alloy ratio and casting method based on the scientific analysis. Other impurities were removed from the base metal components(copper : tin : lead) and their ratio was set to 95.5 : 6.5 : 3 where the ratios for tin and lead were increased by 2.5% each. The piece-mold casting method was used, and piece-mold casting experiments were carried out twice in this study but supplementary research on piece-mold casting was necessary. The microstructure was confirmed to be typical cast microstructure and the component analysis result was similar to that of the prior study. Analysis of the chemical composition is confirmed to copper, tin, lead, and zinc, and the chemical composition of the matrix was 87.8%Cu-7.5%Sn-2.7%Pb-2.1%Zn, and similar to previous experimental research. Also resulted in the detection of small impurity in Zn. Analysis of the mould revealed that the mould was fabricated by adding quartz and organic matter for structural stability, fire resistance, and air permeability. We expect that our research will contribute to provide base data for advanced researches in future.