• Title/Summary/Keyword: Laser-arc hybrid welding

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Examination on the Mechanical Behavior of Hybrid Laser-MIG Weld (하이브리드 용접부의 역학적 거동 규명)

  • O, Jong-In;Park, Ho-Gyeong;Bang, Han-Seo;Bang, Hui-Seon;Seok, Han-Gil
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.243-245
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    • 2005
  • Recently many research are going on in the field of application of Laser-Arc hybrid welding for superstructures such as shop-structures, transport vehicles etc. However, the study on heat distribution and welding residual stress of hybrid weld by numerical simulation leaves much to be desired. Therefore in this study an optimized welding condition and numerical simulation for hybrid welding by using previous numerical analysis which is used to calculate the heat source for hybrid welding has been analyzed.

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The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding (조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교)

  • Bang, Han-Sur;Oh, Chong-In;Bang, Hee-Seon;Ro, Chan-Seung;Lee, Yoon-Ki;Bong, Hyun-Soo;Lee, Jeong-Soo
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

A Study on the Thermal and Mechanical Characteristic of Hybrid Welded Ship Structure A-grade Steel (선체구조용 A급 강재의 하이브리드 용접에 대한 열 및 역학적 특성에 관한 연구)

  • Oh, Chong-In;Kim, Young-Pyo;Park, Ho-Kyung;Bang, Han-Sur
    • Journal of Ocean Engineering and Technology
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    • v.21 no.1 s.74
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    • pp.64-68
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    • 2007
  • Recently, there has been considerable research in the field of application of Laser-Arc hybrid welding for superstructures, such as ship-structures, transport vehicles etc. However, the study on heat distribution and welding residual stress of hybrid weld by numerical simulation leaves much to be desired. Therefore, in this study, an optimized welding condition and numerical simulation for hybrid welding, using previous numerical analysis to calculate the heat source for hybrid welding, has been analyzed. For this purpose, fundamental welding phenomena of the hybrid process, using Laser and, is investigated. In order to calculate temperature and residual stress distribution in hybrid welds, a finite element heat source model is developed on the basis of experimental results and characteristics of temperature. Residual stress distribution in hybrid welds are understood from the result of simulation, and compared with the experimental values.

Improvement of Gap Bridging Ability in $CO_2$ Laser-GMA Hybrid Welding (조선용 강재의 $CO_2$레이저 GMA 하이브리드 용접에서 갭 브리징 능력 향상기술 개발)

  • Chae, Hyun-Byung;Kim, Cheol-Hee;Kim, Jeong-Han;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.49-56
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    • 2006
  • For laser welding in shipbuilding industry, gap bridging capability is one of the most important characteristics to achieve the high productivity and good weld quality. Recently, laser-GMA hybrid welding process is regarded as a distinctive method to overcome the tight gap tolerance with improving the productivity. In this study, the influence of process parameters on the bead formation was experimentally analyzed and the relationship between the process parameters and geometric imperfections was investigated. It was revealed that undercut, excessive weld metal, excessive penetration and incompletely filled groove were the major geometric imperfections. The optimized wire feeding and arc pressure were necessary to ensure the gap bridging ability. The approach to select the process parameters was conducted for butt welding with up to 2mm joint gap, in which the sound weld beads were generated without changing the welding speed.

A Study on Laser Welding Application of the Cowl Cross Member for Ultra-High Strength Steel (초고장력 강판을 적용한 Cowl Cross Member의 레이저 용접 적용에 관한 연구)

  • Park, Dong Hwan;Yun, Jae Jung;Kim, Kun Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.525-531
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    • 2014
  • A cowl cross is a part of the car's instrument panel used to maintain the rigidity of the vehicle body side. The application of laser welding has the benefits of speed and thermal deformation compared to arc welding. An ultra-high strength steel sheet is used to reduce the weight of the vehicle body parts. Generally, formability of such a steel sheet is poor because its elongation is very low. For this reason, a method for cold forming of an ultra-high strength steel sheet is required. This paper describes how to improve the formability and weldability of the ultra-high strength steel sheet. Mechanical tests of this material were also performed to evaluate the welding properties of $CO_2$ (GMAW) and those of laser welding.

Numerical Analysis of Chromium Distributions in Laser-Arc Hybrid Welding of Structural Steel Using Stainless Steel Solid Wire (스테인리스강 솔리드와이어를 이용한 구조용 강재의 레이저-GMA 하이브리드 용접에서 크롬 분포의 해석적 분석)

  • Cho, Won-Ik;Na, Suck-Joo;Cho, Min-Hyun;Lee, Jong-Sub
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.110-110
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    • 2009
  • 본 연구에서는 전산유체역학적 방법을 이용하여 레이저-GMA 하이브리드 용접에서 용융풀 거동에 대한 3차원 과도해석을 수행하였다. 철강재의 주요 합금원소 중 하나인 크롬의 용융풀에서의 거동을 구현하기 위해 크롬에 대해 추가적인 보전 방정식을 도입하였다. 이를 이용하여 합금원소 분포에 대한 용접 변수별 영향을 해석적으로 분석하였으며 이를 EPMA(Electron Probe Micro Analyzer)를 통해 분석한 시험결과와도 비교하였다. 결과적으로 용접변수 중 선행 조건이 합금원소 분포에 구별할만한 영향을 미침을 알 수 있었고 이는 용융풀의 거동을 지배하는 주요 유동 패턴의 상이함에 기인한 것으로 보여진다.

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Laser-Arc Hybrid Welding Process of Aluminum Alloy (알루미늄 합금의 레이저-아크 하이브리드 용접공정)

  • 이경돈
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.23-27
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    • 2004
  • 최근 레이저-아크 하이브리드용접에 대한 연구가 활발히 진행되고 있다. 이미 고출력 $CO_2$ 레이저가 보편화되면서 레이저용접이 차체제작에 널리 사용되고 있으며 고출력 Nd:YAG 레이저의 출현으로 알루미늄 레이저용접의 적용 가능성이 크게 증가하였을 뿐만 아니라 광화이버를 통하여 빔을 전달할 수 있어 좀 더 복잡하고 입체적인 물체를 용접할 수 있는 로봇 레이저 용접을 구현할 수 있게 되었다.(중략)