• Title/Summary/Keyword: Laser-arc hybrid welding

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The Effect of Shielding Gas Composition on High Power Laser Welding Characteristics (보호가스 종류에 따른 고출력 레이저 용접특성)

  • Ahn, Young-Nam;Kim, Cheolhee
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.17-23
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    • 2015
  • Laser-gas metal arc hybrid welding has been considered as an alternative process of gas metal arc welding for offshore pipe laying. Fiber delivered high power lasers which enable deep penetration welding were recently developed but high power welding characteristics were not fully understood yet. In this study, the influence of shielding gas composition on welding phenomena in high power laser welding was investigated. Bead shapes, melt ejection and dropping were observed after autogenous laser welding with 100% Ar, Ar-20% $CO_2$, Ar-50% $CO_2$, and 100% $CO_2$ shielding gas. Process parameter window was widest with Ar-50% $CO_2$ shielding gas and the penetration was deepest with 100% $CO_2$ shielding gas. The melt dropping was not observed when Ar-50% $CO_2$ or 100% $CO_2$ shielding gas was supplied.

A Study on $CO_2$ Laser-TIG Hybrid Welding of Zinc-Coated Steel Sheet Part 1: Analysis of Welding Phenomena (아연도금 강판의 $CO_2$ 레이저-TIG 하이브리드 용접에 관한 연구 Part 1 : 용접현상분석)

  • Kim, Cheol-Hee;Choi, Woong-Yong;Chae, Hyun-Byung;Kim, Jeong-Han;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.22-26
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    • 2006
  • In lap welding of zinc-coated steel, porosity formation is one of most significant weld defects, which is caused by zinc vapor generated between the steel sheets. Various solutions have been proposed in the past years but development of more effective method is a worthwhile subject to be investigated. In this study, autogenous laser welding and laser-TIG hybrid welding was applied to the lap welding of zinc-coated steel without gap, and weld pool behaviors were observed by using high speed camera and the porosity generation mechanism was analyzed. The weld defects were successfully eliminated by laser-TIG hybrid welding. This is because the leading TIG arc partially melted the upper sheet and vaporized/oxidized the coated zinc on the lapped surfaces prior to the trailing laser illuminating the specimen.

Butt Weldability for SS400 Using Laser-Arc Hybrid Welding (레이저-아크 하이브리드 용접을 이용한 SS400의 맞대기 용접 특성)

  • Kim, Jong Do;Myoung, Gi Hoon;Park, In Duck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.667-672
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    • 2016
  • This study presents results of an experimental investigation of the laser-arc, hybrid, butt welding process of SS400 structural steel. Welding parameters including laser power, welding current and speed were varied in order to obtain one-pass, full-penetration welds without defects. The conditions that resulted in optimal beads were identified. After welding, hardness measurements and microstructure observations were carried out in order to study weld properties. The mechanical properties of both the base material and welded specimen were compared based on the results of tensile strength measurements. The yield and tensile strengths were found to be similar.

A Study on the Heat Distribution and Welding Residual Stress of Hybrid Laser-MIG Weld by Numerical Simulation (수치해석을 이용한 하이브리드 용접부의 열분포 및 용접잔류응력 분포에 관한 연구)

  • O Jong In;Bang Han Seo;Kim Yeong Pyo;Lee Jin Uk
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.61-63
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    • 2004
  • Recently many research works are going on in the field of application of Laser-Arc hybrid welding for superstructures such as shipstructures. However, the study on heat distribution and welding residual stress of hybrid weld by numerical simulation loaves much to be desired. Therefore in this study an optimized welding condition and numerical simulation for hybrid welding by using Previous numerical analysis which was used to calculate the kent source for hybrid welding has been analyzed.

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A Study on the Weldability for fillet joint of light weight alloy 5mm Al 5083 using Hybrid(CW Nd:YAG Laser+MIG) Welding

  • Park, Ho-Kyoung;Bang, Hee-Seon;Rajesh, S.R.;Oh, Chong-In;Bang, Han-Sur
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.216-218
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    • 2006
  • The application of aluminium alloy is increasing for lightweight and high quality transport vehicle. In this study, therefore, it is intended to apply the high speed hybrid welding method for marine grade aluminium alloy(A5083) used for shipbuilding that consists of 3 kW CW Nd:YAG laser and MIG welding process. For this purpose, the characteristics of process parameters(laser & arc combine angle and focal position of hybrid head to specimen) are investigated for hybrid fillet joint. This study also describes determination of heat distribution using finite element model of the T-joint fillet weld using the in-house solver which has been validated for different type of welding problems.

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