• Title/Summary/Keyword: Laser surface melting

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CO2 Laser Scribing Process of Soda Lime Glass (소다석회유리의 CO2 레이저 스크라이빙 가공)

  • Kang, Seung-Gu;Shin, Joong-Han
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.74-81
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    • 2019
  • This study reports the CW $CO_2$ laser scribing of soda lime glass. In this study, scribing experiments are carried out at different laser powers, scan speeds, and focal positions to investigate the effect of the process parameters on the interaction characteristics between a laser beam and glass. In particular, the interaction characteristics are analyzed and described with the input laser energy per unit length. According to the experimental results, the damage threshold for the glass surface was found to exist between 0.072 and 0.08 J/mm. The input laser energy in this region induced partial melting of the surface and grain-shaped cracks. These cracks tended to increase as the input laser energy increased. At the laser input energy larger than 1 J/mm, a huge crack propagating along the scan direction was produced, and the volume below the scribed area was fully melted. The growth of this crack finally resulted in the complete cutting of the glass at the input laser energy above 8 J/mm. It was found that both the width and depth of the scribed line increased with increasing input laser energy. For the beam focusing at the rear surface, the width of the scribed line varied irregularly. This could be ascribed to the increased asymmetry of the beam intensity distribution when the laser beam was focused at the rear surface. Under this condition, a large burr was only produced on one side of the scribed line.

Simulation of laser zone texturing of Ni-P disk substrates by PLIC method (PLIC 방법을 사용한 Ni-P 디스크의 레이저 존 텍스처링 모사)

  • Kim, Heon-Joon;Ha, Eung-Ji;Kim, Woo-Seung
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.255-260
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    • 2000
  • Laser zone texture technology is widely used to enhance the tribological performance of high areal density media. This work investigates the transient process of melting and microscale surface deformation upon pulsed laser heating of Ni-P hard disk substrates by PLIC(Piecewise Linear Interface Calculation) method. The present results are compared with both the experimental and the Donor-Acceptor method results. It is found that the results from PLIC method are better than those of Donor-Acceptor method and they are in good agreements with the experimental results.

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Surface Hardening of Tool Steels Using Laser Beam (레이저 빔을 이용한 공구강의 표면 경화)

  • Nam, K.S.;Lee, K.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.1
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    • pp.71-78
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    • 1997
  • This work was to investigate suitable tool steels for hardening using laser beam, and was studied on carbon tool steels and alloyed tool steels such as STC3 steel, STS3 steel, STD11 steel and SKH51 steel. The surface hardness of HV700-1000 and the hardening depth of 2-2.5mm were obtained on STC3 steel and STS3 steel, and HV800-1000 was obtained on SKH51 steel, but STD11 steel was not enough. Except STD11 steel, all steels used in this study can be hardened by laser quenching or laser rapid melting.

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Three-Dimensional Finite Element Modeling of Laser Cladding Process (레이저 클래딩 공정의 3차원 유한요소 모델링)

  • Zhao Guiping;Si Ho-Mun;Lee Heungshik;Cho Chongdu
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.279-288
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    • 2004
  • This paper describes a three-dimensional transient finite element model for a laser cladding process. In the model, an adaptive finite element technique is used for dilution control. Using the proposed finite element model, the effects of process parameters such as scanning speed, laser's power, and preheating on the dilution of clad layer, the shape of melting pool, and the temperature distribution are calculated. It is also shown that the optimal process parameters for the required dilution can be determined from the proposed finite element model. An experiment is performed to validate the proposed model. The numerical results are compared with experimental ones.

Improved Field Emission Currents of Carbon Nanotubes after Laser Irradiation

  • Lee, Jung-Woo;Park, Jae-Hong;Yi, Whi-Kun
    • Bulletin of the Korean Chemical Society
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    • v.27 no.10
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    • pp.1651-1654
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    • 2006
  • Field emission (FE) currents were measured for silver-pasted and glass-pasted single-walled carbon nanotubes (SWNTs) after illuminating the tubes with a pulsed 532 nm laser. A very low turn-on field of approximately 0.4 V/m m and a high current density ~1700 $\mu A/cm^2$ at 3.5 V/m m was obtained for the silver-pasted SWNTs after laser irradiation but on the whole, no improvements were found for the glass-pasted SWNTs. Two roles of laser irradiation for the silver-pasted SWNTs were proposed. First, the embedded SWNTs and SWNT bundles inside the silver paste were immerged on the outer surface due to an instantaneous melting or annealing of the silver metals by the laser resulting in an increase of the field emission sites. Second, the laser irradiation was thought to improve the electrical contact between SWNTs and the silver metal by reducing the contact resistance via laser-induced thermal annealing, which was responsible for increasing the FE currents.

Study on microstructure of sensitized Alloy 600 rapidly solidified by a $CO_2$ laser beam ($CO_2$ 레이저빔을 이용한 예민화된 Alloy 600의 급속응고 미세구조 연구)

  • 임연수;서정훈;국일현;김정수
    • Laser Solutions
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    • v.1 no.1
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    • pp.18-23
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    • 1998
  • A Study on microstructural changes of sensitized Alloy 600 which was rapidly solidified by a $CO_2$ laser beam was conducted using microscopic equipments such as SEM and TEM. Dissolution of Cr-rich carbides and resultant Cr recovery on the grain boundaries occurred in the heat affected zone (HZA). The microstructure of the laser melted zone (LMZ) having epitaxially solidified from the HAZ was mainly celluar-dendritic with the 〈100〉 crystallographic direction of growth. The Cr concentration was observed to increase along the cell bondaries, and tiny particles were distributed along the cell walls with tangled dislocations around them. Cr-rich carbides had been completely melted by the high density of a laser beam, and were not re-precipitated during the matrix solidification due to a fast cooling rate in the LMZ.

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Study on Effects of Direct Laser Melting Process Parameters on Deposition Characteristics of AlSi12 powders (AlSi12 분말의 직접 레이저 용융 적층 시 공정 조건에 따른 적층 특성에 관한 연구)

  • Seo, J.Y.;Yoon, H.S.;Lee, K.Y.;Shim, D.S.
    • Transactions of Materials Processing
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    • v.27 no.5
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    • pp.314-322
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    • 2018
  • AlSi12 is a heat-resistant aluminum alloy that is lightweight, corrosion-resistant, machinable and attracting attention as a functional material in aerospace and automotive industries. For that reason, AlSi12 powder has been used for high performance parts through 3D printing technology. The purpose of this study is to observe deposition characteristics of AlSi12 powder in a direct energy deposition (DED) process (one of the metal 3D printing technologies). In this study, deposition characteristics were investigated according to various process parameters such as laser power, powder feed rate, scan speed, and slicing layer thickness. In the single track deposition experiment, an irregular bead shape and balling or humping of molten metal were formed below a laser power of 1,000 W, and the good-shaped bead was obtained at 1.0 g/min powder feed rate. Similar results were observed in multi-layer deposition. Observation of deposited height after multi-layer deposition revealed that over-deposition occurred at all conditions. To prevent over-deposition, slicing layer thickness was experimentally determined at given conditions. From these results, this study presented practical conditions for good surface quality and accurate geometry of deposits.

Development of Statistical Model for Line Width Estimation in Laser Micro Material Processing Using Optical Sensor (레이저 미세 가공 공정에서 광센서를 이용한 선폭 예측을 위한 통계적 모델의 개발)

  • Park Young Whan;Rhee Sehun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.27-37
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    • 2005
  • Direct writing technology on the silicon wafer surface is used to reduce the size of the chip as the miniature trend in electronic circuit. In order to improve the productivity and efficiency, the real time quality estimation is very important in each semiconductor process. In laser marking, marking quality is determined by readability which is dependant on the contrast of surface, the line width, and the melting depth. Many researchers have tried to find theoretical and numerical estimation models fur groove geometry. However, these models are limited to be applied to the real system. In this study, the estimation system for the line width during the laser marking was proposed by process monitoring method. The light intensity emitted by plasma which is produced when irradiating the laser to the silicon wafer was measured using the optical sensor. Because the laser marking is too fast to measure with external sensor, we build up the coaxial monitoring system. Analysis for the correlation between the acquired signals and the line width according to the change of laser power was carried out. Also, we developed the models enabling the estimation of line width of the laser marking through the statistical regression models and may see that their estimating performances were excellent.

The effect of Er:YAG laser irradiation on the surface microstructure and roughness of $TiO_2$ implant (Er:YAG 레이저 조사가 산화 티타늄 블라스팅 임플란트 표면 미세 구조 및 거칠기에 미치는 영향)

  • An, Jang-Hyuk;Kwon, Young-Hyuk;Park, Joon-Bong;Herr, Yeek;Chung, Jong-Hyuk
    • Journal of Periodontal and Implant Science
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    • v.38 no.1
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    • pp.67-74
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    • 2008
  • Purpose: The aim of this study was to evaluate the effect of Er:YAG laser on microstructure and roughness of $TiO_2$ blasting implant surface. Materials and Methods: Ten $TiO_2$ blasting implant were used in this experiment. One implant was control group, and nine $TiO_2$ blasting implant surfaces were irradiated with Er:YAG laser under 100 mJ/pulse, 140 mJ/pulse, and 180 mJ/pulse condition for 1 min, 1.5 min, and 2 min respectively. Optical interferometer and scanning electron microscopy was utilized to measure roughness and microstructure of specimens. Results: The surface roughness was decreased after Er:YAG laser irradiation in all groups, but there was no significant difference. 100 mJ/pulse and 140 mJ/pulse group did not alter the $TiO_2$ blasting implant surface in SEM study while 180 mJ/pulse group altered the $TiO_2$ blasting implant surface. Implant surfaces showed melting, microfracture and smooth surface in 180 mJ/pulse group. Conclusion: Detoxification of implant surface using Er:YAG laser must be irradiated with proper energy output and irradiation time to prevent implant surface alteration.

A Study on the YAG Laser Machining of Cr Thin Films (YAG 레이저에 의한 Cr박막가공에 관한 연구)

  • 강형식;홍성준;박홍식;전태옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1053-1057
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    • 1997
  • Laser thin film process with a Q-switch pulsed YAG laser was performed for micro machining. In this research, we performed basic Cr thin film on glass substrates removal machining experiments. Form experiments, it happens not only evaporration of thin film but also spatter and cohesion of melting substance in working region, when machining a Cr thin film by Q-switch YAG laser beam irradiation. Critical energy of surface irradiation type by irradiation direction of laser in a face composing thin film on the glass is higher than that of back irradiation type, but the latter is favorable because of spatter appearance. In case of image formation position when laser beam is irradiated, the defocus is permitted to a certain extent within forcus depth. Ifexceeds focus depth, formation of pattern is vanishing step by step.

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