• 한국전기전자재료학회논문지
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• 제19권4호
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• pp.386-390
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• 2006

Global consumption of aspheric lens will expand rapidly due to golbal transformation of the electronics based industry to optics based mechatronics. Especially, F-Theta lens is one of important parts in Laser Scanning Unit(LSU) because it affects the optical performance of LSU dominantly. Non axisymmetric machine based processing techologies are required to obtain high accuracy in utlra-precision aspheric core, the most important component in plastic injection molded F-Theta lens assembly. In this study, the core with non-axisymmetric aspheric shape which is used to emit the F-Theta lens was processed using the ultra precision processing technology and the shape accuracy of the core was measured. And the results there of were evaluated and compared with the emitted shape accuracy of F-Theta lens.

• 한국레이저가공학회지
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• 제14권2호
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• pp.24-29
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• 2011

The design of a telecentric f-${\theta}$ lens with a field of view (FOV) $30^{\circ}$ and an effective focal length of 1000mm is presented. The optical stop is placed at the front plane and the design is based on a geometric ray tracing technique, and the designed system consists of a series of convex and concave lenses. The designed f-${\theta}$ lens showed a considerable reduction in weight with a simplified structure and resulted in a good performance in the designated FOV. Detail analysis of rays is also presented. 653nm (red laser), 586nm (green laser), and 468nm (blue laser) were simulated as a light source and image illuminating source. The developed optical design requires 7 pieces of lenses made of SF1, N-FK56, N-LAK33, and BK7 glass materials. With optimal parametric design, the effective focal length was calculated to be 974.839mm which is very close to the initial design target. For the manufacturing purpose, the dimensions of lens curvature and thickness were truncated with error ranging 0.1% to 3.2%. As a result, the overall error was calculated to be 3.2% which can be still tolerable for display, laser material, and machining processing.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.1429-1434
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• 2003

A number of dust particles are intruded into ODD(Optical disk drive) due to the flow caused by disk rotation and are adhered to a lens or disk surface. The space between the disk and the lens is being reduced. Someone indicates the problems of this drive that are relatively small data storing capacity and slow access time. In recent, the problems of this optical disk drive mentioned above are being solved by adding the speed of the disk's revolution, making the actuator high-speed or light, and making the beam spot size smaller than making the space narrow between disk and lens. These particle contamination affects seriously RF Signal, readout signal in an ODD. Especially, the affected parts by a particle contamination in an ODD's readout signal are objective lens and media.

• 한국기계가공학회지
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• 제20권1호
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• pp.1-6
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• 2021

In this study, we investigate the injection molding of f-theta lens, an important element of the laser scanning unit of laser printers and scanning systems. The f-theta lens is an aspherical plastic lens that must be molded with a precision of seconds. An injection molding method is often used for mass producing aspherical plastic lenses at a low cost. In the injection molding process, costs related to forming and injection are included. Therefore, in this study, to determine the shrinkage and deformation of injection molded f-theta lens, we predict the pressure and temperature distributions. Further, based on the analysis of the predictions, we maximize the design efficiency and verify the cost and development period reduction.

• 한국기계가공학회지
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• 제21권2호
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• pp.11-22
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• 2022

This paper presents the development process for a high-power diode laser for metal surface hardening. To combine the emissions from several laser bars, it is necessary to collimate the emitted light using an optical lens. Thus, to achieve a suitable power density and uniform beam profile, several optical layouts were proposed. To estimate the laser beam for a flat-top distribution, a numerical analysis was performed using the ZEMAX software, and the results were compared with the experimental results. With a focal lens assembled in a serial diode stack source, the design can utilize the advantage of compacting the overall beam size. Experimental results for a robotic system demonstrated the processing ability of this diode laser module in industrial laser hardening.

• 한국레이저가공학회지
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• 제11권2호
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• pp.26-32
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• 2008

Micro lens array (MLA) is widely used in information technology (IT) industry fields, for examples such as a projection display, an optical power regulator, a micro mass spectrometer and for medical appliances. Recently, MLA have been fabricated and developed by using a reflow method, micro etching, electroplating, micromachining and laser local heating. Laser local thermal-expansion (LLTE) technology demonstrates the formation of microdots on the surface of polymer substrate, in this paper. We have also investigated the new direct fabrication method of placing the MLA on the surface of a SU-8 photoresist layer. We have obtained the 3D shape of the micro lens processed by UV laser irradiation and have experimentally verified the optimal process conditions.

• 대한기계학회논문집B
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• 제28권1호
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• pp.66-71
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• 2004

Airborne contaminant particles are intruded into optical disk drive(ODD) due to the flow caused by disk rotation and can be adhered to objective lens, which causes read/write errors. Such a phenomenon can be a serious problem for high-density storage devices. The purpose of this paper is to understand the effect of particle contamination of objective lens in a CD-ROM drive on laser diode power and photo diode RF signal. The measurements of laser power and readout RF signal were carried out by using a laser power meter and a time interval analyzer, respectively. The parameters for estimating a readout-signal' distortion were its jitter and amplitude. Alumina(Al$_2$O$_3$) particles were used as test dust particles. The results show that the failure for data access happened as the degree of lens contamination was greater than 20％.

• 한국정밀공학회지
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• 제14권5호
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• pp.60-65
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• 1997

This paper proposes a profilometry system for precise surface contouring of 3D objects using a direc- tionally magnified image of a laser light stripe. The resolution of this system can be improved several times comparad with that of conventional systems without loss of spatial resolution and depth of measurement. A pair of cylindrical lens(a convex lens and a concave lens) are used for a directionally magnified image of a laser light stripe maintaining the same focal plane. Also, image processing procedures for image reconstruc- tions are described.

• 한국기계가공학회지
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• 제20권9호
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• pp.20-27
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• 2021

The effective surface of lens was studied for injection molding process and to enable mass production of f-theta lens, which is the primary component of laser printers and laser scanning systems. Injection molding is an optimal method if f-theta lens is frequently used for the mass production of plastic lenses as an aspherical lens that requires ultra-precision. A uniform injection molding system should be maintained to produce high quality lenses. Additionally, to maintain these injection molding systems, various factors such as pressure, speed, temperature, mold and cooling should be considered. However, a lens with the optical characteristics of an f-theta lens can be obtained. The effects of melting and cooling of plastic resin on the effective surface of f-theta lenses and the numerous factors that affect the injection molding process were studied.

• 한국기계가공학회지
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• 제20권6호
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• pp.114-120
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• 2021

This study is focused on the root mean square and peak-to-valley based on the injection conditions of the f-theta lens, one of the main components of laser printers and laser scanning systems. The f-theta lens of an aspherical plastic lens requires ultra-preaction. Injection molding is typically used for the mass production of aspherical plastic lenses. In the injection-molding method, the resin in the lens shape is filled with the resin after melting the plastic pellets at a constant temperature and then cooled. It is necessary to maintain a uniform injection molding system to produce high-quality lenses. These injection-molding systems are influenced by different factors, such as pressure, speed, temperature, mold, and cooling. It is possible to obtain a lens that exhibits the optical characteristics required to achieve harmony. We investigated the root mean square and peak-to-valley caused by variations in temperature, a critical parameter in the melting and cooling of plastic resins generated inside and outside the injection mold.