• Title/Summary/Keyword: Laser beam system

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A study of the determination of off-set position for Nd:YAC laser welding between SCP steel sheet and STS304 sheet (Nd:YAG 레이저빔을 이용한 SCP 강판과 STS304강판 용접시 오프셋(off-set) 위치 결정에 관한 연구)

  • Yoon B. S.;Kim T. H.;Park G. Y.;Lee G. D.
    • Laser Solutions
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    • v.7 no.2
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    • pp.1-10
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    • 2004
  • This work was attempted to join SCP sheet and STS304 sheet by using Nd:YAC laser beam. SCP sheet has good formability and low cost, while STS304 has excellent corrosion resistance and mechanical properties in high temp. In this experiment, butt joint type was used to develop the tailored blank welding for dissimilar steel. Sheets which have different thermal properties. Computer simulation was conducted to obtain the off-set position for efficient welding by considering laser power, scanning speed, focal length and basic properties. The result showed that the optimum thermal distribution was obtained when the laser beam was irradiated at $0.05{\sim}0.1$ mm off-set toward the SCP sheet side. The experiment was conducted based on the result of computer simulation to show the same optimum conditions. Optimum conditions were 3KW in laser beam power, 6m/min in scanning speed, -0.5mm in focal position, 0.1mm off-set toward SCP. Microhardness test, tensile test, bulge test, optical microscopy, EDS, and XRD were performed to observe the microstructure around fusion zone and to evaluate the mechanical properties of optimum conditions, The weld zone had high microhardness values by the formation of the martensitic structure. Tensile test measured the strength of welded region by vertical to strain direction and the elongation of welded region by parallel to strain direction. Bulge test showed $52\%$ formability of the original materials. Bead shape, grain size, and martensitic structure were observed by the optical microscopy in the weld zone. Detailed results of EDS, XRD confirmed that the welded region was connected of martensitic structure.

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Laser micro-patterning of Zn-plated printing roll for electronic devices (전자소자용 Zn 코팅된 프린팅 롤 레이저 미세 패터닝)

  • Sohn, Hyon-Kee;Suh, Jeong
    • Laser Solutions
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    • v.13 no.2
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    • pp.6-9
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    • 2010
  • In printed electronics, printing rolls are used to transfer electronic ink onto a flexible substrate. Generally printing rolls are being made by the indirect laser method which is based on the etch process, thus not environment-friendly and not suitable for making a large printing roll. For the pursuit of making a large printing roll for mass printing of electronic devices, we have directly engraved micro-patterns into a Zn plated printing roll using a 30W pulse-modulated fiber laser. We have successfully engraved line patterns ranging from about 15-30${\mu}m$ in width.

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Laser Based Temperature Measurement of Rotating Disk Using Thermocolor (서모컬러를 이용한 회전 디스크의 레이저 온도 측정)

  • Na, Wonhwi;Yoo, JaeChern
    • Journal of Sensor Science and Technology
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    • v.22 no.1
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    • pp.49-53
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    • 2013
  • In this paper, we proposed a laser-based non-contact temperature measuring method for high speed rotating polycarbonate (PC) disk using transparency change of thermocolor. The thermocolor has abilities to change color and transparency due to a change in temperature. The thermocolor is applied on one side of polyvinylidene fluoride (PVDF) membrane. The thermocolor applied membrane is attached to inside of reaction chamber in disk. An optical system consisted of a laser beam radiator and a laser photometer is installed. Laser is irradiated at the bottom side of disk and the transmitted laser beam is detected by the laser photometer at the opposite side of disk. During the disk is rotating, laser is irradiated and detected simultaneously. The laser photometer senses the transmitted laser power and generates voltage as output. The temperature of disk can be detected during the disk is rotating up to 3000 RPM.

Coherent Beam Combining with Commercial Diffractive Optical Elements (상업용 회절 광학 소자를 활용한 결맞음 빔결합 연구)

  • Daegeon Ryu;Youngchan Kim;Young-Chul Noh;Byunghyuck Moon;Eunji Park;Kihyuck Kim;Seongmook Jeong
    • Korean Journal of Optics and Photonics
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    • v.35 no.4
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    • pp.157-163
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    • 2024
  • We developed a 3-channel fiber laser with a common seed and a phase control system for laser beam combining through a diffractive optical element. Beam combining was performed by adjusting the angles of the beams incident on the diffractive optical elements, and the phase of each beam was controlled to maximize the intensity of the combined laser beam. The power of the 3-channel laser before passing through the diffractive optical elements is about 65 mW. The power of the combined beam varied between 2.9 mW and 48.3 mW depending on the phase change of each channel. Through phase control, the output of the combined beam can be maintained at 42 mW for more than 91.8% of the total time. It is expected that higher combining efficiency can be achieved by improving the transmittance of the diffractive optical elements and the performance of the phase control system.

Solidification Cracking Behavior in Austenitic Stainless Steel Laser Welds (Part 1) - Evaluation of Solidification Cracking Susceptibility by Laser Beam Welding Varestraint Test - (오스테나이트계 스테인리스강 레이저 용접부의 응고균열 거동 (Part 1) - 레이저 용접용 Varestraint 시험 시스템을 이용한 응고균열 민감도 평가 -)

  • Chun, Eun-Joon;Lee, Su-Jin;Suh, Jeong;Kang, Namhyun;Saida, Kazuyoshi
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.54-60
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    • 2016
  • In order to quantitatively evaluate the solidification cracking susceptibility in laser welds of three types of austenitic stainless steels (type 310: A mode, type 316-A: AF mode, type 316-B: FA mode solidifications), the laser beam welding (LBW) transverse-Varestraint tests consisted of multi-mode fiber laser, welding robot and hydraulic pressure system were performed. As the welding speed increased from 1.67 to 40.0 mm/s, the solidification brittle temperature range (BTR) of laser welds for type 316 stainless steels enlarged (316-A: from 37 to 46 K, 316-B: from 14 to 40 K), while the BTR for type 310 stainless steel reduced from 146 to 120 K. In other words, it founds that solidification cracking susceptibility could not be simply mitigated through application of LBW process, and the BTR variation behavior is quite different upon solidification mode of austenitic stainless steels.

A study on the influence of process parameters during laser welding of sheet steels (강판의 레이저 용접시 공정변수의 영향에 관한 연구)

  • Park, Young-Soo;Lee, Yoon-Sik;Kim, Hyung-Sik;Kim, Chan
    • Laser Solutions
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    • v.2 no.3
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    • pp.11-18
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    • 1999
  • This paper describes the weldability of carbon steel and stainless steel using 5㎾ $CO_2$ laser system with nearly multi-mode beam and a parabolic focusing mirror. In the laser welding of steels, major welding parameters are focal point, travel speed, beam power, shield gas and gap tolerance, etc.. Two kinds of gases(Ar, He) were used as a assist gas and supplied through the external nozzle. It is very important for optimum condition to remove plasma plume which absorbs laser beam and to obtain deep penetration and sound weld bead. Bead-on-plate welding tests were carried out for the experiments. Penetration data were obtained with various welding parameters and the effects of welding parameters were discussed. Butt welding tests were performed with various conditions. Only the optimum laser parameters assured good weld quality As a result of this study, We achieve the fundamental weldabilities using a high power $CO_2$ laser for carbon steel and stainless steel.

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Heat Treatment Characteristics of a Press Draw Mold by Using High Power Diode Laser (고출력 다이오드 레이저를 이용한 프레스 드로우금형의 열처리 특성)

  • Hwang, Hyun-Tae;So, Sang-Woo;Kim, Jung-Do;Kim, Young-Kuk;Kim, Byeong-Hun
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.6
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    • pp.339-344
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    • 2009
  • Recently, Laser surface treatment technologies have been used to improve wear charactenitics and fatigue resistance of metal molding. When the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source. To estimate this, microstructural changes and hardness characteristics of three parts (the surface treatment part, heat affect zone, and parental material) are observed with the change of laser beam speed and surface temperature. Moreover, the depth of the hardened area is observed with the change of the laser beam speed and temperature. From the results of the experiments, it has been shown that the maximum hardness is approximately 788Hv when the heat treatment temperature and the travel speed are $1150^{\circ}$ and 2 mm/sec, respectively.

The study on temperature distribution characteristic of irradiated surface by CO2 laser (온도센서를 이용한 CO2레이저 빔 조사면의 온도 분포 특성에 관한 연구)

  • Min, Byoung-Dae;Kim, Tae-Kyun;Chung, Hyun-Ju;Kim, Yong-Cheol;Joung, Jong-Han;Kim, Hee-Je
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1831-1833
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    • 2003
  • Nowadays, CO2 lasers are used widely in many applications such as materials fabrication, communications, remote sensing and military purpose etc. Especially, CO2 lasers are in the spotlight at surface handling and heat processing. It is important to control the laser output power and beam quality in those fields. To increase beam qualify, We used the feedback system by various sensors. Although, CO2 lasers' output beam became feedback, its beam affected the irradiated material target already. Since, ideal real time control have still the problem to solve. Hence, we need the new proposal for more precise laser processing. So we expect the new effect how to change the irradiated material target as the kind of, processing time and output density caused by the CO2 laser beam. In this study, We have investigated the characteristics of the temperature and HAZ(Heat Affected Zone) by CO2 laser output with IR temperature sensor and RTD.

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Preliminary Study of the Measurement of Foreign Material in Galvanic Corrosion Using Laser Ultrasonic

  • Hong, Kyung Min;Kang, Young June;Park, Nak Kyu;Choi, In Young
    • Journal of the Optical Society of Korea
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    • v.17 no.4
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    • pp.323-327
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    • 2013
  • A laser ultrasonic inspection system has the advantage of nondestructive testing. It is a non-contact mode using a laser interferometer to measure the vertical displacement of the surface of a material caused by the propagation of ultrasonic signals with the remote ultrasonic generated by laser. After raising the ultrasonic signal with a broadband frequency range using a pulsed laser beam, the laser beam is focused to a small point to measure the ultrasonic signal because it provides an excellent measurement resolution. In this paper, foreign materials are measured by a non-destructive and non-contact method using the laser ultrasonic inspection system. Mixed foreign material on the corroded part is assumed and the laser ultrasonic experiment is conducted. An ultrasonic wave is generated by pulse laser from the back of the specimen and an ultrasonic signal is acquired from the same location of the front side using continuous wave laser and Confocal Fabry-Perot Interferometer (CFPI). The characteristic of the ultrasonic signal of existing foreign material is analyzed and the location and size of foreign material is measured.