• 한국레이저가공학회지
• /
• 제4권2호
• /
• pp.13-19
• /
• 2001

When a high-power laser beam is irradiated on the surface of material, it is well known that a cavity, called a keyhole induced by the pressure action of the vapor plume, is generated in the molten material. This paper describes the interaction between a pulsed CO$_2$ laser beam and water. The laser-beam is used to generate and maintain a conical depression in the water surface similar to the keyhole created during laser penetration welding. Experimental results show that the depth of laser-beam penetration is limited by hydrodynamic instability. The instability of the surface cavity can be understood by the capillary instability of a hollow jet. Theoretical computation of the steady keyhole shape has been performed. modifying the model suggested by Andrews et al. (1976). The model predicts the qualitative behavior of the keyhole but significantly underestimates the average diameter.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2004년도 춘계학술대회
• /
• pp.1505-1509
• /
• 2004

A novel technique for fine particle beam focusing under the atmospheric pressure is introduced using a radiation pressure assisted aerodynamic lens. To introduce the radiation pressure in the aerodynamic focusing system, a 25 mm plano-convex lens having 2.5 mm hole at its center is used as an orifice. The particle beam width is measured for various laser power, particle size, and flow velocity. In addition, the effect of the laser characteristics on the beam focusing is evaluated comparing an Ar-Ion continuous wave laser and a pulsed Nd-YAG laser. For the pure aerodynamic focusing system, the particle beam width was decreased as increasing particle size and Reynolds number. For the particle diameter of 0.5 ${\mu}m$, the particle beam was broken due to the secondary flow at Reynolds number of 694. Using the Ar-Ion CW laser, the particle beam width becomes smaller than that of the pure aerodynamic focusing system about 16 %, 11.4 % and 9.6 % for PSL particle size of 2.5 ${\mu}m$, 1.0 ${\mu}m$, and 0.5 ${\mu}m$ respectively at the Reynolds number of 320. Particle beam width was minimized around the laser power of 0.2 W. However, as increasing the laser power higher than 0.4 W, the particle beam width was increased a little and it approached almost a constant value which is still smaller than that of the pure aerodynamic focusing system. The radiation pressure effect on the particle beam width is intensified as Reynolds number decreases or particle size increases relatively. On the other hand, using 30 Hz pulsed Nd-YAG laser, the effect of the radiation pressure on the particle beam width was not distinct unlike Ar-Ion CW laser.

• 한국멀티미디어학회논문지
• /
• 제21권2호
• /
• pp.181-187
• /
• 2018

Line-laser beams are used for depth measurement of welding beads along the circumference of a pipe. For this, first we project a line-laser beam on an rotating pipe and take a sequence of images of the beam projected on the pipe using a CCD camera. Second, the projected line laser beam in each image is detected, converted into a thin curve. Finally measure the distance between the thinned curve and an imaginary line. When a line-laser beam is projected to a rough metal surface such as arc welding beads, the beam is severely scattered. This severe scattering makes the thinned curve perturbed. In this paper, we propose a thinning method robust against scattering of line lasers. First, we extract a projected line laser beam region using an adaptive threshold. Second, we model a thinned curve with a spline curve with control points. Next, we adjust the control points to fit the curve to the projected line-laser beam. Finally, we take a weighted mean of thin curves on a sequence of image frames. Experiments shows that the proposed thinning method results in a thinning curve, which is smooth and fit to the projected line-laser beam with small error.

• 비파괴검사학회지
• /
• 제32권4호
• /
• pp.347-354
• /
• 2012

Using a single-line pulsed laser beam is well known as a useful noncontact method to generate a directional surface acoustic wave. In this method, different laser beam energy profiles produce different waveforms and frequency characteristics. In this paper, we considered two typical kinds of laser beam energy profiles, Gaussian and square-like, to find out a difference in the frequency characteristics. To achieve this, mathematical models were proposed first for Gaussian laser beam profile and square-like respectively, both of which depended on the laser beam width. To verify the theoretical models, experimental setups with a cylindrical lens and a line-slit mask were respectively designed to produce a line laser beam with Gaussian spatial energy profile and square-like. The frequency responses of the theoretical models showed good agreement with experimental results in terms of the existence of harmonic frequency components and the shift of the first peak frequencies to low.

• 한국정밀공학회지
• /
• 제11권1호
• /
• pp.201-210
• /
• 1994

A theoretical heat-flow model incorporating with a constant moving CO$_{2}$ laser beam has been analyzed to predict depth and the shape of bead section during last beam welding. The laser beam is exponentially attenuated with an abosrption coefficient in the material. The solution can be expressed in terms of normalized variables. The experimental data were generated by usint CW 2 CO$_{2}$ laser with multi beam mode and CW 3 kW CO$_{2}$laser with Gaussian mode. The specimens were made as bead-on-plate welds for SM 10C, STS 304, STS 316, STS 420 and pure Nickel. The maximum possible penetration depth and the shape of beas section for given sources of laser power, travel speed and beam spot size can be prdicted with this model in a given material.

• Journal of the Optical Society of Korea
• /
• 제19권4호
• /
• pp.363-370
• /
• 2015

The current waveform model of a laser altimeter is based on a Gaussian laser beam of fundamental mode, while the flattened Gaussian beam has many advantages such as nearly constant energy distribution on the center of the cross-section. Following the theory of the flattened Gaussian beam and the waveform theory of the laser altimeter, some of the primary parameters of the received waveform were derived, and a laser altimetry waveform simulator and waveform processing software were programmed and improved under the circumstance of a flattened Gaussian beam. The result showed that the bias between theoretical and simulated waveforms was less than 3% for every order mode, the waveform width and range error would increase as target slope or order number rose. Under higher order mode, the shapes of the received waveforms were no longer Gaussian, and could be fitted more precisely as a generalized Gaussian function with power bigger than 2. The flattened beam got much better performance for a multi-surface target, especially when the small surface is far from the center of the laser footprint. This article provides the waveform theoretical basis for the use of a flattened Gaussian beam in a laser altimeter.

• 한국레이저가공학회지
• /
• 제17권3호
• /
• pp.19-23
• /
• 2014

To directly engrave circuit-line patterns as wide as $6{\mu}m$ in a buildup film to be used as an IC substrate, we applied a projection ablation technique in which an 8 inch dielectric ($ZrO_2/SiO_2$) mask, a DPSS 355nm laser instead of an excimer laser, a ${\pi}$-shaper and a galvo scanner are used. With the ${\pi}$-shaper and a square aperture, the Gaussian beam from the laser is shaped into a square flap-top beam. The galvo scanner before the $f-{\theta}$ lens moves the flat-top beam ($115{\mu}m{\times}105{\mu}m$) across the 8 inch dielectric mask whose patterned area is $120mm{\times}120mm$. Based on the results of the previous research by the authors, the projection ratio was set at 3:1. Experiments showed that the average width and depth of the engraved patterns are $5.41{\mu}m$ and $7.30{\mu}m$, respectively.

• Journal of the Optical Society of Korea
• /
• 제13권1호
• /
• pp.75-79
• /
• 2009

A four beam interference optical system for laser micro structuring using a pulse laser was demonstrated. The four beam interference optical system using a pulse laser(picosecond laser) can fabricate micro structure on mold material(NAK80) directly. Micro structure on the polymer can be reproduced economically by injection molding of the micro structure on the mold material. The four beam interference optical system was composed by the DOE(Diffractive Optical Element) and two lenses. The laser intensity distribution of four beam interference was explained by an interference optics point of view and by the image optics point of view. We revealed that both views showed the same result. The laser power distribution of a $1{\mu}m$ peak pattern was made by the four beam interference optical system and measured by the objective lens and CCD. A $1{\mu}m$ pitch dot pattern on the mold material was fabricated and measured by SEM(Scanning Electron Microscopy).

• 한국기계가공학회지
• /
• 제17권5호
• /
• pp.37-44
• /
• 2018

In laser material processing for high thermal conductivity, the thermal effect of laser beam shape was examined through computer simulations. In this paper, a circular beam with a focal radius of $500{\mu}m$, an elliptical beam with a major axis of 4 mm and a minor axis of 1 mm, and a rotating beam with a focal radius of $500{\mu}m$ and an angular velocity of 5 rad/sec were compared. Simulation results showed that there was no clear difference in the maximum temperature between the circular focus and the elliptical shape, but the heating and cooling rates were different. The simulation result for a laser beam rotating in a circular pattern with a radius of 5 mm showed an asymmetric temperature rise due to the combination of linear and rotational motion. At points where the rotational and linear speeds combined, the temperature gradually rose and reached the maximum temperature; whereas at points where the rotational and linear speeds were attenuated, the temperature tended to gradually decrease after reaching the maximum temperature. Based on the results of this study, the authors expect to be able to optimize laser material processing by designing patterns of laser beams.

• 한국자동차공학회논문집
• /
• 제10권5호
• /
• pp.228-234
• /
• 2002

The CO$_2$ laser beam irradiation strengthening of 35kgf/mm$_2$ grade steel sheet is investigated to reduce the weight of bumper beam. The increase of tensile strength is dominated by the number of fully penetrated melting lines. The optimal laser irradiation pattern is obtained by 3-point bending test of hat-type specimens. Laser should be irradiated not only on the center specimen densely in the width direction, but also on the edge densely in the longitudinal direction. Local laser strengthening may be effective for the weight reduction of automobile bumper beam.