• Title/Summary/Keyword: Laser Ultrasonic

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Finite element modeling of laser ultrasonics nondestructive evaluation technique in ablation regime

  • Salman Shamsaei;Farhang Honarvar
    • Advances in Computational Design
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    • v.8 no.3
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    • pp.219-236
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    • 2023
  • In this paper, finite element modeling of the laser ultrasonics (LU) process in ablation regime is of interest. The momentum resulting from the removal of material from the specimen surface by the laser beam radiation in ablation regime is modeled as a pressure pulse. To model this pressure pulse, two equations are required: one for the spatial distribution and one for the temporal distribution of the pulse. Previous researchers have proposed various equations for the spatial and temporal distributions of the pressure pulse in different laser applications. All available equations are examined and the best combination of the temporal and spatial distributions of the pressure pulse that provides the most accurate results is identified. This combination of temporal and spatial distributions has never been used for modeling laser ultrasonics before. Then by using this new model, the effects of variations in pulse duration and laser spot radius on the shape, amplitude, and frequency spectrum of ultrasonic waves are studied. Furthermore, the LU in thermoelastic regime is simulated by this model and compared with LU in ablation regime. The interaction of ultrasonic waves with a defect is also investigated in the LU process in ablation regime. Good agreement of the results obtained from the new finite element model and available experimental data confirms the accuracy of the proposed model.

Design of Ultrasonic Vibration Tool Horn for Micromachining Using FEM (유한요소법을 이용한 초음파 진동 공구혼 설계에 관한 연구)

  • Lee, Bong-Gu;Kim, Kwang-Lae;Kim, Kang-Eun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.63-70
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    • 2008
  • Conical horn is used in many high frequency ultrasonic horns, to achieve a longitudinal vibration mode across a wide ultrasonic tool horn output surface. Modal analysis is method for designing tuned ultrasonic tool horn and for the prediction natural frequency of ultrasonic tool horn vibration mode. The design of ultrasonic horn is based on prototype estimate obtained by FEM analysis. The FEM simulated ultrasonic tool horn is built and characterized experimentally through laser vibrometer and electrical impedance analysis. In this paper, FEM analysis is developed to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape.

Cylindrical Object Recognition using Sensor Data Fusion (센서데이터 융합을 이용한 원주형 물체인식)

  • Kim, Dong-Gi;Yun, Gwang-Ik;Yun, Ji-Seop;Gang, Lee-Seok
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.8
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    • pp.656-663
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    • 2001
  • This paper presents a sensor fusion method to recognize a cylindrical object a CCD camera, a laser slit beam and ultrasonic sensors on a pan/tilt device. For object recognition with a vision sensor, an active light source projects a stripe pattern of light on the object surface. The 2D image data are transformed into 3D data using the geometry between the camera and the laser slit beam. The ultrasonic sensor uses an ultrasonic transducer array mounted in horizontal direction on the pan/tilt device. The time of flight is estimated by finding the maximum correlation between the received ultrasonic pulse and a set of stored templates - also called a matched filter. The distance of flight is calculated by simply multiplying the time of flight by the speed of sound and the maximum amplitude of the filtered signal is used to determine the face angle to the object. To determine the position and the radius of cylindrical objects, we use a statistical sensor fusion. Experimental results show that the fused data increase the reliability for the object recognition.

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A Study on the Fluid Flew with Ultrasonic Forcing by PIV Measurement (초음파가 가진된 유체유동의 PIV계측에 의한 연구)

  • 주은선;이영호;나우정;정진도
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.6
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    • pp.1281-1290
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    • 2001
  • A study on the fluid flow with ultrasonic forcing is carried out to obtain data for the turbulence enhancement. A large water tank is made of the transparent acrylic plates and a horizontal flow field is given by setting two acrylic tubes to face mutually on a horizontal line. A 2-dimensional PlV system which is composed of a continuous-output 4W Argon-ion laser, a high-speed video camera, a PC based by an image grabber and a high resolution monitor is used to investigate characteristics of the complex turbulence flow field. And a 2MHz ultrasonic transducer is used fur ultrasonic vibration forcing. Some experiments are carried out at Reynolds numbers of 2,000 and 4,000 and at 7 angles of ultrasonic incidence. In results, the flew velocity vector distribution, kinetic energy and turbulence intensity in both cases of with and without ultrasonic forcing are examined, compared and discussed by using PIV measurement. It is clarified that the ultrasonic forcing into flow field is valid to obtain the turbulence enhancement.

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Deinking of Laser-printed Paper Using Ultrasound (초음파를 이용한 laser-printed paper의 탈묵)

  • 안병준;백기현
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.29 no.4
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    • pp.36-44
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    • 1997
  • This experiment was mainly performed with a mechanical treatment using ultrasound. We got the following conclusions : At seven minutes-ultrasonic treatment using nonionic surfactant, yield, brightness and residual ink contents were superior to other treatment, but several strength properties were decreased. On the other hand anionic surfactant was considerably low ink removal efficiency. For ultrasonic treatment using nonionic surfactant, yield and brightness were dropped when temperature was over 4$0^{\circ}C$, but were observed to be insensitive to the pulp consistency and flotation time. In the case of nonionic surfactant, tensile and burst strength were improved when ultrasonic treatment was used comparing to non-treatment, and nonionic surfactant was generally better than anionic surfactant in terms of tensile and burst strength regardless of ultrasound conditions. Several properties were decreased when anionic surfactant was used in comparison with nonionic surfactant except yield, therefore, anionic surfactant. was not proper to be used in this condition.

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Characterization of three-dimensional ultrasonic anemometer using phase measurement (위상측정방식을 이용한 3차원 초음파 풍향풍속계의 특성분석)

  • Park, Do-Hyun;Yeh, Yun-Hae
    • Journal of Sensor Science and Technology
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    • v.15 no.6
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    • pp.442-448
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    • 2006
  • Ultrasonic anemometers using pulse envelope detection-based method are standard instruments in most meteorological studies. In this paper, a new phase measurement method is tried to achieve the enhanced resolution without changing dimensions. The measurement sensitivity, dynamic range, and measurement speed of the new instrument are 0.2 mm/s, 13.3 m/s, and 13 measurements/sec, respectively. A graphic user interface is added to show the velocity and direction of the wind with the speed of sound and temperature of the wind in the 3 dimensional space. The new anemometer could be useful for the measurement of the air speed, the flow of fluids, and even air flow inside the downtown buildings.

Carbon Nanotube-Copper Hybrid Thin Film on Flexible Substrate fabricated by Ultrasonic Spray Coating and Laser Sintering Process (초음파 스프레이 코팅과 레이저 소결 공정에 의해 유연 기판 표면에 형성된 탄소나노튜브-구리 하이브리드 박막)

  • Park, Chae-Won;Gwon, Jin-Hyeong;Eom, Hyeon-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.135-135
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    • 2016
  • Recently flexible electrode materials have attracted attention in various electrical devices. In general, copper(Cu) is widely used electrical conductive material. However, Cu film showed drastically reduction of electrical conductivities under an applied tensile strain of 10%. These poor mechanical characteristics of Cu have difficulty applying in flexible electronic applications. In this study, mechanical flexibilities of Cu thin film were improved by hybridization with carbon nanotubes(CNTs) and laser sintering. First, thin carbon nanotube films were fabricated on a flexible polyethylene terephthalate(PET) substrate by using ultrasonic spray coating of CNT dispersed solution. After then, physically connected CNT-Cu NPs films were formed by utilizing ultrasonic spray coating of Cu nanoparticles dispersed solution on prepared CNT thin films. Finally, CNT-Cu thin films were firmly connected by laser sintering. Therefore, electrical stabilities under mechanical stress of CNT-Cu hybrid thin films were compared with Cu thin films fabricated under same conditions to confirm improvement of mechanical flexibilities by hybridization of CNT and Cu NPs.

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Design of Ultrasonic Tool Horn for Wire Wedge Bonding (와이어 본딩용 초음파 공구혼 설계에 관한 연구)

  • Lee, Bong-Gu;Oh, Myung-Seok;Ma, Jeong-Beom
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.717-722
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    • 2013
  • In this study, we investigated the design of a wire wedge bonding ultrasonic tool horn using finite element method (FEM) simulations. The proposed method is based on an initial design estimate obtained by FEM analysis. An ultrasonic excitation causes various vibrations of a transducer horn and capillary. A simulated ultrasonic transducer horn and resonator are then built and characterized experimentally using a laser interferometer and electrical impedance analyzer. The vibration characteristics and resonance frequencies close to the exciting frequency are identified using ANSYS. FEM analysis is developed to predict the resonance frequency of the ultrasonic horn and use it in the optimal design of an ultrasonic horn mode shape.

A Study of Non-contacting Ultrasonic Technique for Evaluation of Fiber Reinforced Composite Materials (섬유강화 복합재료의 비접촉식 초음파 평가 기법 연구)

  • Choi Sang-Woo;Seo Kyeong-Cheol;Lee Joon-Hyun;Byun Joon-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.268-271
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    • 2004
  • Non-contact technique should be developed for receiving ultrasonic wave for on-line monitoring of processing defects of fiber reinforced composites, since couplant must be applied on composite materials when conventional ultrasonic testing technique was used. Restriction of conventional ultrasonic testing technique was proven by transmitting and receiving ultrasonic wave on CFRP in various direction of wave propagation with various incident angle of ultrasonic beam. Air-coupled transducer and laser interferometer were applied for non-contacting reception of ultrasonic wave in fiber reinforced composite materials. Air-coupled transducer has optimal sensitivity and frequency band of 300kHz has homogeneous characteristics on direction of wave propagation.

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INTERCONNECTION TECHNOLOGY IN ELECTRONIC PACKAGING AND ASSEMBLY

  • Wang, Chunqing;Li, Mingyu;Tian, Yanhong
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.439-449
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    • 2002
  • This paper reviews our recent research works on the interconnection technologies in electronic packaging and assembly. At the aspect of advanced joining methods, laser-ultrasonic fluxless soldering technology was proposed. The characteristic of this technology is that the oxide film was removed through the vibration excitated by high frequency laser change in the molten solder droplet. Application researches of laser soldering technology on solder bumping of BGA packages were carried out. Furthermore, interfacial reaction between SnPb eutectic solder and Au/Ni/Cu pad during laser reflow was analyzed. At the aspect of soldered joints' reliability, the system for predicting and analyzing SMT solder joint shape and reliability(PSAR) has been designed. Optimization design method of soldered joints' structure was brought forward after the investigation of fatigue failure of RC chip devices and BGA packages under temperature cyclic conditions with FEM analysis and experimental study. At the aspect of solder alloy design, alloy design method based on quantum was proposed. The macroproperties such as melting point, wettability and strength were described by the electron parameters. In this way, a great deal of the experimental investigations was replaced, so as to realize the design and research of any kinds of solder alloys with low cost and high efficiency.

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