• Title/Summary/Keyword: Laser Scan Inspection

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Simulations for Internal Defect Inspection Using Laser Generated Ultrasonic Wave in Ablation Regime (어블레이션 영역 레이저 초음파의 시뮬레이션과 내부결함 검사)

  • Kim, Jin-Gyum;Choi, Sungho;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.226-232
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    • 2014
  • In the present study, the characteristics of laser ultrasound in the ablation regime are investigated using simulations and experiments. The laser ultrasonic technique has been recognized as a noncontact method in the field of nondestructive tests (NDTs). In hostile environments (such as hot temperatures), this method has various advantages over the conventional contact ultrasonic method. In particular, in the ablation regime, the laser ultrasonic technique is suitable for inspecting internal defects because of the high amplitude and directivity of the longitudinal wave. In this paper, a simulation model for laser ultrasound in the ablation regime was developed. This model was subsequently applied to a defective specimen using the B-scan method to locate defects. Finally, we performed an experimental test to verify the simulation results. Consequently, the simulation demonstrated good agreement with the experimental test.

A study on development of screen inspection system to detect damages, bowing, and foreign materials of nuclear fuel assembly for reactor in nuclear power plants (원전 연료집합체의 손상, 변형 및 이물질 검사시스템 개발에 관한 연구)

  • Park, Ki-Tae;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.8
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    • pp.3617-3624
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    • 2013
  • Screen inspection system applied vision and laser scan technology which detect foreign materials caused fuel rod to be damaged, and which inspect fuel rod damage, bowing, distortion and grid damages, was developed to secure reliability and reproductivity of inspection method for nuclear fuel assembly during outage. In further, datum of inspection results will be continuously monitored and given understand the pattern of bowing and distorting for fuel assembly in reactor. Understanding of the pattern will be key technical information to avoid grid demage might be happened during refueling outage and provides important data base for safe operation of nuclear power plant in Korea and world wide.

Development of Highly Accurate Inspection System for Cylindrical Aluminum Casts with Microscopic Defects

  • Shinji, Ohyama;Hong, Keum-Shik
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.35.3-35
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    • 2001
  • Developed is an optical auto-inspection system to detect some microscopic defects on the Inside surface of the hydraulic automobile brakes at the production line. A small cylindrical detection module with a solid laser source at its center has two rings of optical fibers to separately collect light reflected and scattered from the defects on the surface. The cylindrical brake part rotates with respect to the detection module that will move parallel to the rotational axis of the cylinder. Thus, the optical module can scan the whole inside surface area. The automatic detection of the defects is to compare the intensity distributions ...

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An Inspection Method for Injection Molded Automotive Parts using Line-Scan (라인스캔을 이용한 자동차 사출성형 부품의 검사 기술)

  • Yun, Jae-Sik;Kim, Jin-Wook;Huh, Man-Tak;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.805-807
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    • 2011
  • In this paper, we propose a method to inspect defects of injection molded automotive parts. In order to inspect them, we developed and used a line detection algorithm and a defect analysis algorithm. The line detection algorithm defines center point of a laser line and the inspection algorithm determines the defects of automotive parts using pattern data of inspected objects and the data results from the line detection algorithm. We evaluated the accuracy and the processing time of inspection and they showed good performance.

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Development of a Laser-Generated Ultrasonic Inspection System by Using Adaptive Error Correction and Dynamic Stabilizer (적응적 에러 보정과 다이나믹 안정기를 이용한 레이저 유도 초음파 검사 시스템 개발)

  • Park, Seung-Kyu;Baik, Sung-Hoon;Park, Moon-Cheol;Lim, Chang-Hwan;Ra, Sung-Woong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.5
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    • pp.391-399
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    • 2005
  • Laser-generated ultrasonic inspection system is a non-contact scanning inspection device with high spatial resolution and wide bandwidth. The amplitude of laser-generated ultrasound is varied according to the energy of pulse laser and the surface conditions of an object where the CW measuring laser beam is pointing. In this paper, we correct the generating errors by measuring the energy of pulse laser beam and correct the measuring errors by extracting the gain information of laser interferometer at each time. h dynamic stabilizer is developed to stably scan on the surface of an object for an laser-generated ultrasonic inspection system. The developed system generates ultrasound after adaptively finding the maximum gain time of an laser interferometer and processes the signal in real time after digitization with high speed. In this paper, we describe hardware configuration and control algorithm to build a stable laser-generated ultrasonic inspection system. Also, we confirmed through experiments that the proposed correction method for the generating errors and measuring errors is effective to improve the performance of a system.

Nondestructive Evaluation Technique of Painted Sandwich Control Surfaces of CN-235 using Full-field Pulse-echo Ultrasonic Propagation Imaging System (전영역 펄스-에코 초음파전파영상화 시스템의 CN-235의 도색된 샌드위치 조종면 In-situ 비파괴평가 기술)

  • Hong, Seung-Chan;Lee, Jung-Ryul;Park, Jongwoon
    • Composites Research
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    • v.29 no.5
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    • pp.288-292
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    • 2016
  • In this paper, a novel ultrasonic propagation imaging system, called a full-field pulse-echo ultrasonic propagation imaging (FF PE UPI) system is introduced. The system nondestructively inspected targets with two-axis translation stage. The coincident laser beams for ultrasonic sensing and generation are scanned and pulse-echo mode laser ultrasounds are captured. This procedure makes it possible to generate full-field ultrasound in through-the-thickness direction as large as the scan area. Structural inspection results in the form of full-field ultrasonic wave propagation videos are introduced, which are painted sandwich control surfaces. In addition, the inspection results of FF PE UPI system are compared with conventional ultrasonic testing methods such as waterjet and portable C-scan.

Solid Freeform Fabrication of Metal Prototype Using Direct Metal Shaping Process (직접식 금속 적층공정을 이용한 금속 시제품 제작)

  • Kim, Jae-Do;Park, Jin-Yong;Cho, Myeong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.56-62
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    • 2000
  • A fast and precise technique to make 3-dimensional object which is called direct metal shaping process is processed. It is very useful technique in design and inspection. Using this developed system, a solid object is made. In experiment, test parts are built by varying three factors, laser power, scan path, scan speed. This process used device, which is different from the widely used in rapid prototyping in that powder feeding device is used. Spraying powder directly at the focused laser beam and then three dimensional object is made by the deposit of melted metal powder. The optimum scanning path is found to be zigzag path, which had little thermal affection on base metal. As a result of these experiments, it was found that optimum scanning speed is 15mm/sec laser power is 50W. This constructed 3-dimensional object could be used in mold manufacturing directly.

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Fabrication of Grooved Pattern for the Light Guide Plate of TFT-LCD with CO2 Laser (CO2 레이저 빔을 이용한 TFT-LCD 도광판의 패턴 제작에 관한 연구)

  • 김경동;백창일;송철기;안성훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.147-150
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    • 2002
  • A light guide panel is an element of the LCD backlight module that is often used for the display of compact electronic devices. In this study, a laser marking system is proposed to fabricate light guide panel, which can be replaced of other manufacturing methods such as silk printing, stamping, and v-cutting methods. The objectives of this research are the establishment of laser marking system, evaluation of laser marking parameters, understanding marking process, application to PMMA, reliability test and quality inspection. A 50W $CO_2$ laser (CW) was used to perform different experiments in which, the influence of some processing parameters (average power, scanning speed) on the geometry and quality of groove pattern was studied. The width of the etched grooves increases with increasing a laser power and decreasing a scan speed. In order to analyze surface characteristics and optical properties (luminance, uniformity), SEM photography and BM7 (luminance measuring system) were used. As a result, the optimal conditions of the process parameters were determined.

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Using Field Programmable Gate Array Hardware for the Performance Improvement of Ultrasonic Wave Propagation Imaging System

  • Shan, Jaffry Syed;Abbas, Syed Haider;Kang, Donghoon;Lee, Jungryul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.6
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    • pp.389-397
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    • 2015
  • Recently, wave propagation imaging based on laser scanning-generated elastic waves has been intensively used for nondestructive inspection. However, the proficiency of the conventional software based system reduces when the scan area is large since the processing time increases significantly due to unavoidable processor multitasking, where computing resources are shared with multiple processes. Hence, the field programmable gate array (FPGA) was introduced for a wave propagation imaging method in order to obtain extreme processing time reduction. An FPGA board was used for the design, implementing post-processing ultrasonic wave propagation imaging (UWPI). The results were compared with the conventional system and considerable improvement was observed, with at least 78% (scanning of $100{\times}100mm^2$ with 0.5 mm interval) to 87.5% (scanning of $200{\times}200mm^2$ with 0.5 mm interval) less processing time, strengthening the claim for the research. This new concept to implement FPGA technology into the UPI system will act as a break-through technology for full-scale automatic inspection.

An implementation of 2D/3D Complex Optical System and its Algorithm for High Speed, Precision Solder Paste Vision Inspection (솔더 페이스트의 고속, 고정밀 검사를 위한 이차원/삼차원 복합 광학계 및 알고리즘 구현)

  • 조상현;최흥문
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.41 no.3
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    • pp.139-146
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    • 2004
  • A 2D/3D complex optical system and its vision inspection algerian is proposed and implemented as a single probe system for high speed, precise vision inspection of the solder pastes. One pass un length labeling algorithm is proposed instead of the conventional two pass labeling algorithm for fast extraction of the 2D shape of the solder paste image from the recent line-scan camera as well as the conventional area-scan camera, and the optical probe path generation is also proposed for the efficient 2D/3D inspection. The Moire interferometry-based phase shift algerian and its optical system implementation is introduced, instead of the conventional laser slit-beam method, for the high precision 3D vision inspection. All of the time-critical algorithms are MMX SIMD parallel-coded for further speedup. The proposed system is implemented for simultaneous 2D/3D inspection of 10mm${\times}$10mm FOV with resolutions of 10 ${\mu}{\textrm}{m}$ for both x, y axis and 1 ${\mu}{\textrm}{m}$ for z axis. Experiments conducted on several nBs show that the 2D/3D inspection of an FOV, excluding an image capturing, results in high speed of about 0.011sec/0.01sec, respectively, after image capturing, with $\pm$1${\mu}{\textrm}{m}$ height accuracy.