• 제목/요약/키워드: Laser Hardening

검색결과 141건 처리시간 0.031초

CW Nd:YAG 레이저를 이용한 금형열처리 (Metallic pattern Heat treatment by means of CW Nd:YAG Laser)

  • 신호준;유영태;오용석;노경보
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1898-1904
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    • 2003
  • Laser heat treatment is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power $CO_{2}$ lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching to occur and the formation of matrensitic structure. In this investigation, the microstructrual features occurring in Nd:YAG laser hardening SM45C and $STD_{11}$ steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimisation of the processing parameters for maximum hardened depth of SM45C and $STD_{11}$ steel specimens of 10mm thickness by using CW Nd:YAG laser.

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고출력 다이오드 레이저를 이용한 고탄소강의 경화특성에 관한 연구 (A Study on Hardening Characteristics of High Carbon Steel by using High Power Diode Laser)

  • 황현태;김종도;소상우
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권5호
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    • pp.600-607
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    • 2011
  • 고탄소강은 사용자가 요구하는 특성을 만족시키기 위해 침탄, 질화, 고주파담금질 등에 의해 표면처리 되어져 왔다. 그러나 기존의 처리 방법은 모두 처리물 전체를 가열하거나 균일한 가열을 하지 못하여 표면처리 후 변형의 문제와 처리후의 후가공의 경비문제, 그리고 극히 일부분만 경화가 필요한 부품에는 적용하기 어려운 문제점이 있었다. 이러한 문제를 해결할 수 있는 표면처리법으로로써 레이저열처리 방법이 대두대고 있으며, 레이저열처리는 레이저 빔을 피처리물의 표면에 조사하고 적당한 속도로 이동을 하게 되면 레이저조사부위가 급속하게 가열되고 레이저 빔이 통과한 후에는 표면의 열이 내부로 열전도 되어 급속히 자기냉각(self-quenching)됨으로써 표면에 새로운 기계적 성질을 갖게 하는 열처리법이다. 본 연구에서는 기존의 CW Nd:YAG 레이저 열원보다 효율이 좋은 HPDL을 이용한 고효율, 고기능의 고탄소강 열처리 후 재료적 물성을 평가하였다. 그 결과 레이저빔의 조사속도 및 온도변화에 따른 열처리부 및 모재 부분에 대한 경도특성 및 미세조직의 특성을 명확히 할 수 있었다.

레이저 표면 경화처리 긍정변수의 민감도 해석에 관한 연구 (A study on the sensitivity analysis of processing parameters for the laser surface hardening treatment)

  • 이세환;양영수
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.260-263
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    • 2000
  • A methodology is developed and many used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed for deciding the more effective laser input parameters for laser surface hardening treatment are considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method applied for sensitivity analysis. The interesting processing parameter is taken as the laser scan velocity and characteristic beam radius( $r_{b}$) of the sensitivity of the temperature T versus v and $r_{b}$ is analyzed. And these sensitivity results obtained in another parameters are fixed condition. To verifying the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis compared with the results of an experimental data.ata.

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SM45C강의 레이저표면경화와 고주파표면경화특성 (Characteristics Induction and Laser Surface hardening of SM45C Steel)

  • 나기대;신호준;신병헌;유영태
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.39-50
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    • 2006
  • Laser heat treatment technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for automotive parts. The bjective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser heat treatment for the case of SM45C medium carbon steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide heat treatment area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 780 Hv when the power and the travel of laser are 1,095 W and 0.6 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

고출력 다이오드 레이저를 이용한 프레스 전단금형의 경화특성 (Heat Treatment Characteristics of Press Blanking Die by Using High Power Diode Laser)

  • 황현태;소상우;황재현;김종도
    • 열처리공학회지
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    • 제23권5호
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    • pp.257-262
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    • 2010
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source.