• 한국생산제조학회지
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• 제21권5호
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• pp.824-829
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• 2012

The purpose of this study is to evaluate the proposed jig for turning process of large-scale aluminum tube of D500mm through Finite Element Analysis (FEA). Also, a machining evaluation is conducted with general heat-treated and cryogenic heat-treated tubes. Dimensions of the specimens are determined to be suitable for collet appearance. The characteristics of equivalent stress and strain according to the expansion of the collet are evaluated by FEA. The aluminum tubes which are heat-treated by T4/T6 condition and cryogenic condition are machined by using a large-scale lathe machine and the roundness of machined tube is evaluated by using a 3D measuring machine. Through the results of this study, effects of each heat treatment and residual stress on the roundness are established.

• 한국분말재료학회지
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• 제9권3호
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• pp.153-160
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• 2002

A nitrogen gas atomized aluminum powder was consolidated by powder-in sheath rolling method. A pure aluminum tube with outer diameter of 12 mm and wall thickness of 1mm was used as a sheath. The aluminum tube filled with the aluminum powder, first, was cold-rolled to the thickness of 6mm for performing, and then consolidated by the cold rolling and/or subsequent hot rolling at 360, 460 and $560^{\circ}C$. The aluminum powder compact fabricated by the sheath rolling showed high relative density more than 0.96 at any rolling conditions. The 0.2% proof stress increased with increasing hot rolling reduction and hot rolling temperature. Tensile strength was hardly affected by change in the hot rolling reduction, whereas it decreased with increasing hot rolling temperature. The powder compact showed the large elongation when cold rolling or hot rolling reduction was large. It was found that the sheath rolling was an effective method for consolidation of aluminum powder.

• 설비공학논문집
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• 제16권6호
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• pp.589-598
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• 2004

Flow condensation heat transfer coefficients (HTCs) of R22 and R134a were measured on a horizontal 9 hole aluminum multi-channel tube. The main test section in the refrigerant loop was made of a flat multi-channel aluminum tube of 1.4 mm hydraulic diameter and 0.53 m length. Refrigerant was cooled by passing cold water through an annulus surrounding the test section. Data were obtained in the vapor qualities of 0.1∼0.9 at mass flux of 200∼400 kg/$m^2$s and heat flux of 7.3∼7.7 ㎾/$m^2$ at the saturation temperature of 4$0^{\circ}C$. All popular correlations in single-phase subcooled liquid and flow condensation originally developed for large single tubes predicted the present data of the flat tube within 20% deviation when effective heat transfer area is used in determining experimental data. This suggests that there is little change in flow characteristics and patterns when the tube diameter is reduced down to 1.4 mm diameter range. Thermal insulation for the outer tube section surrounding the test tube for the transport of heat transfer fluid is very important in fluid heat-ing or cooling type heat transfer experimental apparatus.

• 설비공학논문집
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• 제17권7호
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• pp.649-658
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• 2005

Flow condensation heat transfer coefficients (HTCs) of R22, R410, Propane (R290) were measured inside a horizontal 9 hole aluminum multi-channel flat tube. The main test section in the refrigerant loop was made of a 0.53m long multi-channel flat tube of hydraulic diameter of 1.4 mm. Refrigerant was cooled by passing cold water through an annulus surrounding the test section. Data were obtained in qualities of $0.1\~0.9$ at mass flux of $200\~400kg/m^2s$ and heat flux of $7.3\~7.7kW/m^2$ at the saturation temperature of $40^{\circ}C$. All popular heat transfer correlations in single-phase subcooled liquid flow and flow condensation originally developed for large single tubes predicted the present data of the multi channel flat tube within $25\%$ deviation when effective heat transfer area was used in determining experimental data. This suggests that there is little change in flow characteristics and patterns when the tube diameter is reduced down to 1.4 mm diameter range. Hence, a modified correlation based on the present data was proposed which could be applied to small diameter tubes with effective heat transfer area. The correlation showed a mean deviation of less than $20\%$ for all data.

• 대한설비공학회:학술대회논문집
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• 대한설비공학회 2005년도 동계학술발표대회 논문집
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• pp.249-255
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• 2005

Flow condensation heat transfer coefficients(HTCs) of R22, R4IO, Propane(R290) were measured inside a horizontal 9 hole aluminum multi-channel flat tube. The main test section in the refrigerant loop was made of a 0.53 m long multi-channel flat tube of hydraulic diameter of 1.4 mm. Refrigerant was cooled by passing cold water through an annulus surrounding the test section. Data were obtained in qualities of 0.1 ${\sim}$ 0.9 at mass flux of $200{\sim}400$ $kg/m^2s$ and heat flux of $7.3{\sim}7.7$ $kW/m^2$ at the saturation temperature of $4^{\circ}C$. All popular heat transfer correlations in single-phase subcooled liquid flow and flow condensation originally developed for large single tubes predicted the present data of the multi channel flat tube within 25% deviation when effective heat transfer area was used in determining experimental data. This suggests that there is little change in flow characteristics and patterns when the tube diameter is reduced down to 1.4 mm diameter range. Hence, a modified correlation based on the present data was proposed which could be applied to small diameter tubes with effective heat transfer area. The correlation showed a mean deviation of less than 20% for all data.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.253-257
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• 2005

A tube hydroformability testing system was designed and fabricated so as to observe the forming process and to apply forming condition along arbitrarily pre-programmed internal pressure-axial feed path. The forming limit diagram of A6063 extruded tube, of 40.6 mm outer diameter and 2.25 mm thickness, was successfully obtained through free bulging and T-forming tests except the region of high positive minor strain. It is found that the data points marked on the FLD are mostly located near the strain paths from the finite element analysis excluding the cases of large axial feed. There exist data points even in the area beyond the uniaxial tension mode, since the reduction in thickness decreases due to the axial feed. The forming limit from T-forming test was considerably lower than that from free bulge test. It seems because the deformation is localized at the pole.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.217-220
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• 2009

This paper presents fabrication method of nano-structured PMMA substrates as well as evaluations of their optical transmittance. For anti-reflective surface, surface coating method had been conventionally used. However, it requires high cost, complicated process and post-processing times. In this study, we suggested the fabrication method of anti-reflective surface by the hot embossing process. Using the nano patterned master fabricated by anodic aluminum oxidation process. Anodic aluminum oxide(AAO) is widely used as templates or a molds for various applications such as carbon nano tube (CNT), nano rod and nano dots. Anodic aluminum oxidation process provides highly ordered regular nano-structures on the large area, while conventional pattering methods such as E-beam and FIB can fabricate arbitrary nano-structures on small area. We fabricated a porous alumina hole array with various inter-pore distance and pore diameter. In order to replicate nano-structures using alumina nano hole array patterns, we have carried out hot-embossing process with PMMA substrates. Finally the nano-structured PMMA substrates were fabricated and their optical transmittances were measured in order to evaluate the charateristivs of anti-reflection. Anti-reflective structure can be applied to various displays and automobile components.

• 한국분말재료학회지
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• 제3권4호
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• pp.227-232
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• 1996

(i) The development of a metallurgical bond during the spray forming of clad products has offered the possibility of manufacturing large rolls, including those used in hot and cold strip mills. Small rolls are already being produced in Japan. (ii) Technical developments, including the use-of-multi-atomizers have resulted in the elimination of porosity from the internal bore of a sprayed tube. Bimetallic tubing can also be manufactured and the installation of a 4.5 ton tube plant in the USA should provide low operation costs. (iii) Spray forming offers a potentially low cost manufacturing route for superalloy ring/casing components in high strength superalloys. (iv) A large pilot plant has been built for the spray forming of ultra-clean superalloys for turbine disc applications. (v) Using twin-atomizing technology, special steel billets have been spray formed up to 400mm diameter with deposition yields in excess of 90%. (vi) Al/Si alloy extrusion billets with excellent dimensional tolerances are being manufactured for large scale automotive applications. Several new aluminum alloys have also been developed, including high strength, low density and low cocfficient of expansion materials. (vii) New copper alloys have been developed and pilot plants are in operation to produce these alloys once markets have become established.

• International Journal of Air-Conditioning and Refrigeration
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• 제11권3호
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• pp.105-113
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• 2003

This study developed a practical two-microphone impedance tube method to measure the sound transmission loss of sound isolation materials without the use of an expensive reverberation room or an acoustic intensity probe. In order to evaluate the validation and applicability of the two-microphone impedance tube method, sound transmission losses for several sound isolation materials with different surface density and bending stiffness were measured, and the measured values were compared with the results from the reverberation room method and the theory. From the experimental results, it was found that the accuracy of sound transmission loss obtained by the impedance tube method depends upon the diameter size of the impedance tube (i.e., tested sample size). For sound isolation materials having relatively large bending stiffness such as acryl, wood, and aluminum plates, it was found that the impedance tube method proposed by this study was not valid to measure the sound transmission loss. On the other hand, for sound isolation materials having relatively small bending stiffness such as rubber, polyvinyl, and asphalt sheets, the comparisons of transmission loss between the results from the impedance tube method and the theory showed a good agreement within the range of the frequencies satisfying the normal incidence mass law. Therefore, the two-microphone impedance tube method proposed by this study can be an effective measurement method to evaluate the sound transmission loss for soft sound isolation sheets having relatively small bending stiffness.