• 제목/요약/키워드: Lap joint

검색결과 363건 처리시간 0.024초

용접방향에 따른 겹치기 레이저 용접부의 피로강도 (Effects of welding direction and residual stress on the Laser welds)

  • 조성규;장상균;서정;김정오
    • 한국레이저가공학회지
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    • 제5권3호
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    • pp.1-8
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    • 2002
  • Finite element analysis and experiment were peformed to estimate the fatigue strength for the lap joint of laser weld. To consider quantitatively residual stress which effects on the fatigue strength of the lap joint of laser weld, after three dimensional modeling for the longitudinal and transverse direction, residual stress fields in the weldment were calculated using thermo-elastic-plastic finite element analysis, then the equivalent fatigue stress considering the residual stress was obtained. To ensure reliability of calculated fatigue strength, fatigue tests were performed. The calculated and experimental results showed a good agreement. The fatigue strength considering a residual stress was lower than that of without considering a residual stress in the lap joint of laser welding. The fatigue strength in the transverse direction was higher than that of longitudinal direction.

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사용환경온도에 따른 접착이음의 인장전단강도 변화 (Variation of fracture strength of adhesive joint according to the operating temperature)

  • 김재영;이찬주;이상곤;박근환;정병훈;;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.517-520
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    • 2008
  • Recently, use of adhesive bonding technology is increased to achieve the multi-material design for lightweight structure in automobile industry. In this paper, the fracture strength of adhesive has been studied with the single lap shear test conducted at different temperatures. The joint specimens are made from Al 5052 and SPRC 440 bonded with structural epoxy adhesive. The operating temperature has been considered up to $150[^{\circ}C]$ and the single lap shear test has been conducted with 5mm/min tensile rate. Fracture strength of adhesive bonded joint has been decreased with increase of operating temperature. The fracture strength at the $100[^{\circ}C]$ was shown about half of that at room temperature.

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A5052-H112 합금의 겹치기 마찰교반접합 건전성 (Joining Ability and Mechanical Properties of Friction Stir Lap Welded A5052-H112 Alloy)

  • 고영봉;최준웅;박경채
    • Journal of Welding and Joining
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    • 제28권1호
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    • pp.34-40
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    • 2010
  • In Friction Stir Lap Welding(FSLW), the movement of material within the weld was more important than the microstructure, due to the interface present between the sheets. Thus, The soundness of free defect, Effective Sheet Thickness(EST) and width of joint were most important factor of mechanical properties. Specimens by lap joint types that were 'A-type' and 'R-type' were made in this study. A-type tensile specimen was loaded at advancing side and R-type tensile specimen was loaded at retreating side. Macro-, micro-structural observation and mechanical properties of FSLW A5052-H112 alloy ware investigated under varying rotating and welding speed. The results were as follows: Material hook formed decreasing after sharply increasing was appeared at the end interface of joint area in advanced side, and material hook formed decreasing after smoothly increasing was observed at that in retreated side. Tensile load had no relation with defects. As rotating speed was higher, tensile strength was increasing and EST was decreasing regardless of joint types. joint efficiency was over 70%. In a result of fractography, fracture in A-type was partially occurred by dimple in SZ, and fracture in R-type was generally occurred by dimple in HAZ.

복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구 (Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints)

  • 정재우;김태환;권진희;최진호
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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Z-피닝 패치를 사용한 복합재 단일-겹침 전단 접합 시편의 정적강도 (Static Strength of Composite Single-Lap Shear Joint Specimen Using Z-pinning Patch)

  • 최익현;임철호
    • 한국항공우주학회지
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    • 제41권8호
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    • pp.613-618
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    • 2013
  • 본 논문에서는 복합재 구조물의 제작 현장에서 쉽게 적용할 수 있는 장점을 갖는, 저자에 의하여 'Z-피닝 패치'로 명명된 새로운 Z-피닝 기술에 대하여 소개하였다. 시제작된 'Z-피닝 패치'를 사용하여 Z-핀이 박힌 복합재 단일-겹침 전단 접합시편을 성공적으로 제작하였고, 접합강도의 향상을 점검하기 위하여 시험을 수행하였다. Z-핀의 재질은 스테인레스 강이며, 복합재료와의 접합력을 향상시키기 위하여 Z-핀의 표면은 요철 형상으로 가공하였으며, 화학적으로 부식시켰다.

Fatigue Design of Various Type Spot Welded Lap Joints Using the Maximum Stress

  • Jung, Wonseok;Bae, Dongho;Sohn, Ilseon
    • Journal of Mechanical Science and Technology
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    • 제18권1호
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    • pp.106-113
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    • 2004
  • Recently, a new issue in designing spot welded structures such as automobile and train car bodies is to predict an economical fatigue design criterion. One of the most typical and traditional methods is to use a ΔP-N$\sub$f/ curve. However, since the fatigue data on the ΔP-N$\sub$f/ curve vary according to the welding conditions, materials, geometry of joint and fatigue loading conditions, it is necessary to perform the additional fatigue tests for determining a new fatigue design criterion of spot-welded lap joint having specific dimension and geometry. In this study, the stress distributions around spot welds of various spot welded lap joints such as in-plane bending type (IB type), tension shea. type (TS type) and cross tension type (CT type) were numerically analyzed. Using these results, the ΔP-N$\sub$f/ curves Previously obtained from the fatigue tests for each type were rearranged into the Δ$\sigma$-N$\sub$f/ relations with the maximum stresses at the nugget edge of the spot weld.

압축하중을 받는 파형강판 연결부 상세에 따른 구조거동 분석 (Verification on the Compressive Behavior of Corrugated Steel Plates due to Details of Bolted Lap Joint)

  • 오홍섭;남기욱
    • 한국구조물진단유지관리공학회 논문집
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    • 제16권1호
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    • pp.9-17
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    • 2012
  • 본 연구는 소규모 지하통로, 저류시설 및 지중구조물에 많이 적용되고 있는 파형강판구조의 이음부강도를 실험적으로 평가하고자 하였다. 대골형파형강판을 사용하는 지중 강구조물은 압축력에 대하여 충분한 안정성을 확보하여야 한다. 그러나 현장에서 볼트 연결되는 이음부가 강판의 두께, 캐스킷, 와셔, 슬롯홀과 같은 연결상세에 따라 강도가 변화함에도 불구하고 이음부강도에 대한 실험적 이론적 결과가 설계에 반영할 수 있을만큼 충분히 축적되지 않은 상태이다. 본 연구에서는 다양한 연결상세를 적용한 경우의 이음부 압축거동을 실험적으로 분석하였다. 연구결과 강판의 두께가 증가함에 따라 강판지압파괴에서 볼트전단의 형태로 파괴 형태가 변화하는 것으로 나타났으며, 6.omm 이상의 플레이트에서는 개스킷과 슬롯홀을 적용한 이음부가 와셔를 적용한 경우보다 효과적인 거동을 보이는 것으로 관찰되었다.

Numerical analysis of the combined aging and fillet effect of the adhesive on the mechanical behavior of a single lap joint of type Aluminum/Aluminum

  • Medjdoub, S.M.;Madani, K.;Rezgani, L.;Mallarino, S.;Touzain, S.;Campilho, R.D.S.G.
    • Structural Engineering and Mechanics
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    • 제83권5호
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    • pp.693-707
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    • 2022
  • Bonded joints have proven their performance against conventional joining processes such as welding, riveting and bolting. The single-lap joint is the most widely used to characterize adhesive joints in tensile-shear loadings. However, the high stress concentrations in the adhesive joint due to the non-linearity of the applied loads generate a bending moment in the joint, resulting in high stresses at the adhesive edges. Geometric optimization of the bonded joint to reduce this high stress concentration prompted various researchers to perform geometric modifications of the adhesive and adherends at their free edges. Modifying both edges of the adhesive (spew) and the adherends (bevel) has proven to be an effective solution to reduce stresses at both edges and improve stress transfer at the inner part of the adhesive layer. The majority of research aimed at improving the geometry of the plate and adhesive edges has not considered the effect of temperature and water absorption in evaluating the strength of the joint. The objective of this work is to analyze, by the finite element method, the stress distribution in an adhesive joint between two 2024-T3 aluminum plates. The effects of the adhesive fillet and adherend bevel on the bonded joint stresses were taken into account. On the other hand, degradation of the mechanical properties of the adhesive following its exposure to moisture and temperature was found. The results clearly showed that the modification of the edges of the adhesive and of the bonding agent have an important role in the durability of the bond. Although the modification of the adhesive and bonding edges significantly improves the joint strength, the simultaneous exposure of the joint to temperature and moisture generates high stress concentrations in the adhesive joint that, in most cases, can easily reach the failure point of the material even at low applied stresses.

Ply-lam CLT의 합판 접합방식에 따른 휨 성능 평가 (Evaluation of Flexural Performance According to the Plywood Bonding Method of Ply-Lam CLT)

  • CHOI, Gyu Woong;YANG, Seung Min;LEE, Hyun Jae;KIM, Jun Ho;CHOI, Kwang Hyeon;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • 제49권2호
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    • pp.107-121
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    • 2021
  • 본 연구에서는 층재 수종과 길이방향의 합판 접합방식과 접합부의 접착제 도포 여부에 따른 휨 성능 및 파괴 양상 분석을 통하여 합판을 코어로 사용한 CLT에 적합한 합판의 접합 방식을 최적화 하고자 하였다. 더글라스 퍼 층재의 경우 길이방향 접합에 의해 휨탄성계수 약 11.5% 감소, 휨강도는 접착제 도포 및 접합방식에 따라 증가 또는 감소하였다. 접착제 미도포 butt joint, 접착제 도포 half lap joint, butt joint 조건이 최적조건으로 도출 되었다. 낙엽송 층재의 경우 길이방향 접합에 의해 휨강도는 약 15%, 휨탄성계수는 약 40% 감소하였으며 접합방식에 따른 차이를 나타내지 않았다. half lab joint와 tongue & groove joint 사용 시 합판 층의 접합부에서 휨에 파괴를 1차적으로 방지해줌으로써 중층의 층재로 전달되는 하중을 감소시켜 주는 것으로 판단된다. 본 연구 결과를 통해 Ply-lam CLT 제조과정에서 낙엽송 층재를 사용하는 경우 접합방법에 따른 차이를 나타내지 않았으며 더글라스퍼 층재를 사용할 경우 butt joint와 half lap 접합 방식이 적합할 것으로 판단된다.

접착이음의 파괴 기준 설정을 위한 연구 (Establishment for Failure Criterion of Adhesively Bonded Joint)

  • 이강용;공병석
    • 한국자동차공학회논문집
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    • 제8권1호
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    • pp.183-190
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    • 2000
  • The objective of this work is to develop a criterion for predicting the failure strength of the joints bonded by ductile adhesives. To obtain a criterion, first, fracture tests were carried out for T-peel joint and Single-lap joint with widely differing joints geometries. Then using the fracture loads obtained at tests, the finite element analysis were performed, in which the stresses in the adhesive bonds were calculated in great detail. After examining four epoxy adhesives, it is concluded that the fracture of adhesively bonded joint occurs when the maximum of the ratio of the mean to effective stresses exceeds a constant value which can be determined from analysis and test for each adhesive.

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