• Title/Summary/Keyword: Lap Weld

Search Result 101, Processing Time 0.031 seconds

A Study on the Fatigue Strength of Lap Weld of LNG Tank (LNG탱크 겹침용접부의 피로강도에 관한 연구)

  • Kim, Jong-Ho
    • Journal of Ocean Engineering and Technology
    • /
    • v.13 no.3 s.33
    • /
    • pp.29-35
    • /
    • 1999
  • At the design of Mark III membrane type LNG tank, an analytical and experimental approach on the fatigue strengths of membrane and its welds are very important in order to assist designers and surveyors. In this study, fatigue tests of lap weld of Mark III membrane type LNG tank were carried out and cumulative damage factor was calculated in order to estimate the fatigue life by probability density function and rule methods. It contained the following tests and reviews : 1) The fatigue tests of lap weld of stainless steel according to statistical testing method recommended by JSME, 2)Preparation of S-N curve for lap welds considering the statistical properties of the results of fatigue tests. 3) Procedure for estimating the initiation life of fatigue crack of lap welds under variable loads by the rule lf classification society and probability density function, 4) Guideline for inspection of lap welds fo membrane type LNG tank.

  • PDF

Experimental Behaviors of Weld Zone Property of the Butt and the Lap Jointed Specimen Friction-Stir-Welded with 2mmt 1050 Aluminum Alloy Sheet (마찰교반용접된 겹치기 및 맞대기 용접부 특성에 대한 실험)

  • Jeon Jeong-il;Jang Seok-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.30 no.2 s.245
    • /
    • pp.187-193
    • /
    • 2006
  • The butt and the lap welding by friction stir welding performs with $2mm^t$ 1050 aluminum alloy sheet. This paper shows behaviors of property such as vickers hardness, yielding and ultimate stresses, and macro structures for weld zone cross section of the butt and the lap jointed specimens. It is also carried out making comparison with maximum loads, stress-strain diagrams, and deformation after the guided bending test and fracture behaviors between the butt and the lap jointed specimens. It is found that the weldability of the butt jointed specimen is better than that of the lap jointed specimen.

Weld Quality of MCFC Separators With Large Active Area (MCFC용 대면적 분리판의 용접부 품질에 관한 고찰)

  • Kim, K.C.;Jun, J.H.;Kim, S.G.;Kuk, S.T.;Lim, H.C.;Jung, B.S.
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2009.11a
    • /
    • pp.135-138
    • /
    • 2009
  • Quality evaluation of laser welded MCFC separator panels with large active area was performed. Lap joint was applied to produce stable air-tight seam weld by employing Nd:YAG laser. Results showed that surface contamination played a key role to form weld defects at the joint interface. However, there was no evidence that weld width at the lap joint changed after the stack operation time of 2,890h. Test results also revealed that the reinforcement values which were measured on the weld line after long time operation, were stable.

  • PDF

$CO_2$ Weldability of Zn Coated Steel Sheet(1) - Weld Defects and Its Characteristics in Welds - (아연도금강판의 $CO_2$ 용접특성(1) - 용접부 결함의 종류와 특성 -)

  • 이종봉;안영호;박화순
    • Journal of Welding and Joining
    • /
    • v.18 no.1
    • /
    • pp.91-96
    • /
    • 2000
  • Characteristics of the weld defect, such as a blowhole and a pit in lap-jointed fillet Co₂ welds of Zn-coated steel sheet were studied in order to make clear the sequence of the blowhole formation during welding. Main conclusions obtained are as follows: 1) Blowhole, wormhole and pit were found in fillet welds, although the optimum welding condition of 200A-23V-100cm/min was applied. 2) Zn was only detected at the solidification boundary at the early stage of the blowhole formation. 3) Most of the blowholes was started to form at lap-joint by the Zn vapor. With increasing of the Zn vapor and its pressure, the blowhole was develope to th bed surface until the completion of weld solidification. 4) The behavior of the blowhole in growth was similar to that of the columnar dendrite during welding.

  • PDF

A study on vision seam tracking system at lap joints (겹치기이음에서 용접선 시각 추적 시스템에 관한 연구)

  • 신정식;김재웅;나석주;최칠룡
    • Journal of Welding and Joining
    • /
    • v.9 no.2
    • /
    • pp.20-28
    • /
    • 1991
  • The main subject of this study is the construction of an automatic welding system that has the capability to trace the weld seam in GMA welding of lap joints. The system was composed of a vision sensor, moving torch, and personal computer(IBM-PC). In the developed vision sensor, an image was captured by the frame grabber at the time of short circuit during welding. The threshold method was adopted for determining the structured light and the central difference method for detecting the weld joint. And the seam tracing of the torch was performed by using the data regeneration algorithm. In this system using the image at the time of short circuit, weld seam tracking was performed without any relations to arc light and spatters.

  • PDF

An Experimental Study on the Tensile and Fatigue Strengths of SUS304L Lap Joint Weld at the Cryogenic Temperature (SUS304L 겹침 용접부에 대한 극저온에서의 인장 및 피로강도에 관한 실험적 연구)

  • Kim, Kyung-Su;Boo, Seung-Hwan;Park, Chang-Youl;Cho, Young-Gun;Lee, Jeung-Soo
    • Journal of Ocean Engineering and Technology
    • /
    • v.22 no.3
    • /
    • pp.96-102
    • /
    • 2008
  • As LNG tank is operated around $-162^{\circ}C$, an experimental approach on the cryogenic temperature tensile and fatigue strengths of SUS304L lap joint weld is very important at the design stage of membrane type LNG tank. In this study, in order to estimate the tensile and fatigue strengths of SUS304L lap joint weld at cryogenic temperature condition, tensile and fatigue tests were conducted. Also, S-N curves are presented with statistical testing method recommended by JSME. As a result of the experimental approach, the d£sign guide of fatigue strength is proposed and that is expected to be useful for membrane type LNG tank design.

Influence of Lap Weld Shapes on Shear Strength by Plasma Arc Welding of SUS 304L (플라즈마 아크 용접에 의한 SUS 304L Lap 용접부형상이 강도에 미치는 영향)

  • 문종현;윤동렬;김동철;이동우;장태원
    • Proceedings of the KWS Conference
    • /
    • 2004.05a
    • /
    • pp.129-130
    • /
    • 2004
  • The stainless steel sheet which is one of primary barrier components for membrane on LNG ship is ordinarily welded by either TIG or PAW. The weld shapes of acceptant tolerance for membrane construction are scripted by G.T.T.(Gaztransport & Technigaz)‘s rules such as penetration depth, weld throat and weld length etc. This paper presents relationship between weld metal shear strength and weld penetration formed with plasma arc welding. The results show penetration depth is not decisive factor on shear strength, but weld throat and length.

  • PDF

The Weldability of $6mm^t$ Primer-coated Steel for Shipbuilding by $CO_2$ Laser( I ) - Effects of Primer Coating Condition and Gap Clearance - ($6mm^t$조선용 프라이머 코팅강판의 $CO_2$레이저 용접성( I ) - 프라이머 코팅조건과 갭 간극의 영향 -)

  • Kim Jong-Do;Park Hyun-Joon
    • Journal of Welding and Joining
    • /
    • v.23 no.3
    • /
    • pp.76-82
    • /
    • 2005
  • Recently the application of laser welding technology has been considered to shipbuilding structure. However, when this technology is applied to primer coated steel, good quality weld beads are not easily obtained. Because the primer-coated layer caused the spatter, humping bead and porosity which are main part of the welding defect attributed to the powerful vaporizing pressure of zinc. So we performed experiment with objectives of understanding spatter and porosity formation mechanism and producing sound weld beads in 6mmt primer coated steels by a $CO_2$ CW laser. The effects of welding parameters; defocused distance, welding speed, coated thickness and coated position; were investigated in the bead shape and penetration depth on bead and lap welding. Alternative idea was suggested to suspend the welding defect by giving a reasonable gap clearance for primer coated thickness. The zinc of primer has a boiling point that is lower than melting point of steel. Zinc vapor builds up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Significant effects of primer coated position was lap side rather than surface. Therefore introducing a small gap clearance in the lap position, the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, formation and suspension mechanism of the welding defects was suggested by controling the factors.

Fracture mechanical evaluation of fatigue strength of a single spot welded lap joint under tension-shear load (인장-전단하중을 받는 일점 Spot용접재의 파괴역학적 피로강도 평가)

  • 배동호
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.13 no.5
    • /
    • pp.42-50
    • /
    • 1991
  • According as the members and inner and outer plates of the automobile body structure have been thinned their thickness and have become high strength, each part of the body structure has been put more severe stress condition. Therefore, it has been increasingly required to improve the fatigue strength of the spot welded structures. As one of the improving methods for such problem, the author had previously proposed the method of alleviating stress concentration at nugget edge of the spot weld part and improving its fatigue strength [1]. But, because fatigue strength of the spot welded lap joint is influenced by its geometrical and mechanical factors, welding condition and etc., there needs a quantitative and systematic estimation method of them. In this report, by considering nugget edge of the spot weld part of the spot welded lap joint subjected to tensile load to the ligament crack, fatigue strength of various spot welded lap joints was estimated with the stress intensity factor (S.I.F.) K which is fracture mechanical parameter. It is known that evaluation of fatigue strength of the spot welded lap joint by the stress intensity factor (S.I.F.) K is more effective than the maximum stress $(\sigma_{ymax}$) at edge of the spot weld part on the center line of width of the plate.

  • PDF

A Study on a Signal Processing Method for Detection of the Weld seam by Using Laser Displacement Sensor (레이저 변위센서를 이용한 용접선 검출에서 신호처리에 관한 연구)

  • ;;Kim, J. W.
    • Journal of Welding and Joining
    • /
    • v.13 no.4
    • /
    • pp.65-74
    • /
    • 1995
  • The weld seam tracking sensor is indispensable to improve the flexibility of automatic arc welding systems. Among the position sensing methods available, a laser displacement sensor is one of the most prevailing methods. In this study, a laser displacement sensor was examined on detecting the weld seam of lap joints in sheet metal arc welding. The output signal of the laser displacement sensor may ontain severe fluctuation from the effect of arc light, spatters, fume, etc. So a variety of signal processing methods was applied to smooth the output signal of the sensor. And then the weld joint was determined by using the central difference method. It was revealed that the quadratic mean method plays an important role in detecting the weld seam during welding especially.

  • PDF