• Title/Summary/Keyword: Laminates

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Investigation of bonding properties of Al/Cu bimetallic laminates fabricated by the asymmetric roll bonding techniques

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
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    • v.4 no.1
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    • pp.33-41
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    • 2019
  • In this study, 2-mm Al/Cu bimetallic laminates were produced using asymmetric roll bonding (RB) process. The asymmetric RB process was carried out with thickness reduction ratios of 10%, 20% and 30% and mismatch rolling speeds 1:1, 1:1.1 and 1:1.2, separately. For various experimental conditions, finite element simulation was used to model the deformation of bimetallic Al/Cu laminates. Specific attention was focused on the bonding strength and bonding quality of the interface between Al and Cu layers in the simulation and experiment. The optimization of mismatch rolling speed ratios was obtained for the improvement of the bond strength of bimetallic laminates during the asymmetric RB process. During the finite element simulation, the plastic strain of samples was found to reach the maximum value with a high quality bond for the samples produced with mismatch rolling speed 1:1.2. Moreover, the peeling surfaces of samples around the interface of laminates after the peeling test were studied to investigate the bonding quality by scanning electron microscopy.

Finite Element Analysis of Large Deformation of Fiber Metal Laminates Under Bending for Stress-Strain Prediction (굽힘하중을 받는 섬유 금속 적층판의 응력-변형률 예측을 위한 대변형 유한요소해석)

  • Yeom, Kyung Mi;Lee, Jongsoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.963-970
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    • 2015
  • Laminate structures are used in the automobile, aerospace, and display industries. The advantages of fiber metal laminates are well known. Fiber metal laminates are useful for reducing the weight and improving impact resistance . However, currently, the mechanical properties of fiber metal laminates are not derived. In this paper, we use thickness as a factor for comparing the properties of laminates of various thickness combinations. The properties fiber metal laminates are analyzed using design of experiments. In addition, the finite element method is used to analyze elastic and plastic strains of fiber metal laminates and aluminum plates. The final goal of this paper is to find a suitable finite element model of fiber metal laminates under bending.

Fatigue Damage of Quasi-Isotropic Composite Laminates (의사등방성 복합재 적층판의 피로손상)

  • 김인권
    • Composites Research
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    • v.12 no.4
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    • pp.8-16
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    • 1999
  • In this study, when the applied directions of tensile loading is changed fatigue damage of quasi-isotropic composite laminates was discussed. Low cycle fatigue tests of $[0/-60/+60]_s$ laminates and $[+30/-30/90]_s$ laminates were carried out. Material systems used were AS4/Epoxy and AS4/PEEK. The fatigue damage of $[+30/-30/90]_s$ laminates differed from that of $[0/-60/+60]_s$ laminates. The position of delamination generated at AS4/Epoxy and AS4/PEEK $[+30/-30/90]_s$ laminates appeared differently according to the kind of matrix. Critical values of strain energy release rate were obtained by using the strain measured at the initiation of delamination. The experimental results agreed well with the results obtained by the proposed method for determining strain energy release rate.

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A study on impact collapse characteristics of CFRP thin-walled laminates under high temperatures and hygrothermals (고온 고습하에서 CFRP 적층 원통부재의 충격 압궤특성)

  • 김정호;곽훈이;양인영
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.30-38
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    • 1998
  • In this study, in order to measure energy-absorbing characteristics in impact test of CFRP thin-walled laminates and interpret the cause of decreasing age when collapse test is carried out under the environments of high temperatures and hygrothermals, the moisture absorbing behavior according to the variety of orientation angle is observed and impact collapse characteristics of no moisture absorbing status is compared with that under the environments of high temperatures and hygrothermals. Especially, we try to obtain quantitative design data to develop CFRP thin-walled laminates with energy characteristics of optimum impact absorbing. The value of the maximum loading, mean loading, rate of energy absorption energy per unit volume and mass in CFRP thin-walled laminates on the high temperatures and hygrothermals is measured much lower than under no moisture absorbing. The maximum collapse loading in dynamic impact test is taken measurements lower than in static collapse test CFRP circular laminates in high temperatures and hygrothermals. But the absorbed energy per unit mass and volume is almost same each other and the biggest amount of energy is shown in CFRP circular laminates with orientation angle of $15^{\circ}$. Therefore, in the case of using CFRP circular laminates with axisymmetric mode, CFRP thin-walled structural members with orientation angle of $10^{\circ}$, $15^{\circ}$ has generally best condition.

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On Characterization for Stacking Fault Evaluation of CF/Epoxy Composite Laminates Using an EMAT Ultrasonics (전자기 초음파를 이용한 CF/Epoxy 복합적층판의 적층결함 특성평가)

  • Im Kwanghee;Na Seungwoo;Hsu David K.;Lee Changro;Park Jewoung;Sim Jaeki;Yang Inyoung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.254-257
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    • 2004
  • An electromagnetic acoustic transducers (EMAT) can usually generate or detect an ultrasonic wave into specimens across a small gap. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates because the layup of composite laminates influences there properties. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. It was shown experimentally that this shear waves for detecting the presence of the errors is very sensitive. It is found that high probability shows between tests and the model developed in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform(2-D FFT).

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The Effects of Physical Aging of PSF/AS4 Laminate on Fatigue (PSE/AS4 복합재료의 가속노화가 피로강도에 미치는 영향)

  • Kim, Hyung-Won
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.39-44
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    • 2005
  • The effects of aging of PSF/AS4 laminates on fatigue was studied using the new energy release rate analysis. The analysis by the variational mechanics has been useful in providing fracture mechanics interpretation of matrix microcracking in cross-ply laminates. This paper describes the changes of the critical energy release rate (microcracking toughness) according to the aging period under fatigue loading. The master plot by modified Paris-law gives a characterization of a material system's resistance to microcrack formation. PSF $[0/90_{s}]_{s}$ laminates were aged at four different temperature based on the glass transition temperature for 0 to 60 days. At all temperatures, the toughness decreased with aging time. The decrease of the toughness at higher temperature was faster than at lower temperature. To assess the effects of aging on fatigue, the unaged laminates were compared with the laminates which had been aged for 60 days at 170$^{\circ}C$ near 180 $^{\circ}C$ t$_g$. The slope of dD/dN versus ${\Delta}G_m$. of the aged laminates was lower than that of the unaged laminates. There was a significant shift of the aged data to formation of microcracks at the lower values of ${\Delta}G_m$.

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Matrix Cracking and Delmaination in Laminated Composite Plates Due to Impact (적층복합판의 충격에 의한 모재균열 및 층간분리에 관한 연구)

  • Kim, Moon-Saeng;Park, Seung-Bum
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.317-326
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    • 1997
  • An investigation was performed to study the matrix cracking and delamination in laminated composite plates due to transverse impact. A model was developed for predicting the initiation of the matrix cracking and the shape and size of impact-induced delamination in laminated composite plates resulting from the ballistic impact. The model consists of a stress analysis and a failure analysis. A transient finite element analysis which was based on the higher-order shear deformation theory was adopted for calculating the stresses inside the laminated composite plates during impact. A failure analysis was used to predict the initial intraply matrix cracking and the shape and size of the interface delamination in the laminates. As a results, a shear matrix cracking which was governed by the transverse interlaminar shear stress occured at the middle layer near the midplane of laminates and a bending matrix cracking which was governed by the transverse inplane stress occured at the bottom layer near the surface of laminates. In a thick laminates, a shear matrix cracking generated first at the middle layer of laminates, but in a thin laminates, a bending matrix cracking generated first at the bottom layer of laminates.

Changes in Waterproofness and Breathability after Repeated Laundering and Durability of Electrospun Nanofiber Web Laminates (전기방사한 나노섬유 웹 라미네이트 소재의 반복 세탁에 따른 투습방수 성능 변화 및 내구성)

  • Lee, Kyung;Yoon, Bo-Ram;Lee, Seung-Sin
    • Fashion & Textile Research Journal
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    • v.14 no.1
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    • pp.122-129
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    • 2012
  • To develop a waterproof breathable material, we fabricated three kinds of nanofiber web laminates using a massproduced electrospun nanofiber web with different substrates and layer structures. The waterproofness and breathability of nanofiber web laminates were evaluated after repeated launderings and compared with those of conventional waterproof breathable fabrics currently in use, including densely woven fabric, microporous membrane laminated fabric, and coated fabric. The durability of nanofiber web laminates, including adhesion strength, abrasion resistance, tensile strength, and tearing strength, was also assessed and compared with those of conventional waterproof breathable fabrics. The water vapor transmission of nanofiber web laminates increased slightly after repeated launderings, whereas the air permeability somewhat decreased after launderings but still maintained an acceptable level of air permeability. Laundering reduced the resistance to water penetration of nanofiber web laminates, which implies that laminating techniques or substrate materials that could support waterproofness of the laminated structure should be explored. The adhesion strength, abrasion resistance, tensile strength, and tearing strength of nanofiber web laminates were in a range comparable to conventional waterproof breathable materials.

The Effects of Temperature Change on the Residual Bending Strength of CFRP Laminates after Impact (온도변화가 CFRP 적층재의 충격후 잔류굽힘강도에 미치는 영향)

  • Ra Seung-woo;Jung Jong-an;Yang In-young
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.75-80
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    • 2005
  • In this paper, when CF/EPOXY laminates for high efficiency space structure are subjected to FOD(Foreign Object Damage), the effects of temperature change on the impact damages(inter laminar separation and transverse crack) of CF/EPOXY laminates and the relationship between residual life and impact damages ale experimentally investigated. Composite laminates used in this experiment are CF/EPOXY orthotropic laminated plates, which have two-interfaces $[0^{\circ}_6/90^{\circ}_6]S$ and four-interfaces $[0^{\circ}_3/90^{\circ}_6/0^{\circ}_3]S$. CF/EPOXY specimens with impact damages caused by a steel ball launched from the air gun were observed by the scanning acoustic microscope under room and high temperatures. In this experimental results, various relations were experimentally observed including the delamination area vs. temperature change, the bending strength vs. impact energy and the residual bending strength vs. impact damage of CF/EPOXY laminates. And as the temperature of CF/PEEK laminates increases, the delaminaion areas of impact-induced damages decrease linearly. A linear relationship between the impact energy and the delamination areas were observed. As the temperature of CF/PEEK laminates increases, the delamination areas decrease because of higher initial delaminatin damage energy.

Experimental investigation of interlaminar mechanical properties on carbon fiber stitched CFRP laminates

  • Iwahori, Yutaka;Ishikawa, Takashi;Watanabe, Naoyuki;Ito, Akira;Hayashi, Yoichi;Sugimoto, Sunao
    • Advanced Composite Materials
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    • v.16 no.2
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    • pp.95-113
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    • 2007
  • Experimental investigations of interlaminar mechanical properties for carbon fiber reinforced plastic (CFRP) laminates were carried out using aramid fiber ($Kevlar^{(R)}$-29 1000d) and carbon fiber (TR40-1K 612d, Mitsubishi Rayon) stitching. Various carbon fiber (CF) stitch densities were used to prepare a number of CF stitched CFRP laminates for double cantilever beam (DCB) tests. An insert tongue-type loading fixture, developed by the Japan Aerospace Exploration Agency (formerly the National Aerospace Laboratory of Japan), was also employed in the DCB test. Interlaminar tension tests were carried out under an out-of-plane directional loading using a single CF stitch thread in the CFRP laminates. The DCB test results clarified that the relationship between the volume fractions of the CF stitch thread ($V_{ft}$) and mode I critical energy release rate ($G_{Ic}$) showed a mostly linear function with a higher gradient than that of the $Kevlar^{(R)}$ stitched CFRP laminates. The CF stitched CFRP tension test results indicated that the consumption energy per unit area ($E_i$) was larger than that of $Kevlar^{(R)}$ stitched CFRP laminates.