• 제목/요약/키워드: Laminated rotor blade

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Lab-view를 이용한 적층 블레이드의 정적 밸런싱 (Static Balancing of Laminated Rotor Blade by Lab-view)

  • 김기성;공재현;천세영;허관도
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.391-394
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    • 2009
  • Asymmetrical and unbalanced features such as rotor blade of helicopter, actuator of hard-disk in personal computer are usually manufactured with composite materials. In this case, mass distributions and center of gravity of the parts are important because of their static balancing. Therefore in the manufacturing processes, it is needed to check out the exact data of weight and gravity center. In this study, it has been studied experimentally the balancing of laminated rotor blade by using multiple-point weighing method and lab-view system.

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ANALYSIS OF A LAMINATED COMPOSITE WIND TURBINE BLADE CHARACTERISTICS THROUGH MATHEMATICAL APPROACH

  • CHOI, YOUNG-DO;GO, JAEGWI;KIM, SEOKCHAN
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • 제23권4호
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    • pp.367-380
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    • 2019
  • A 1kW-class horizontal axis wind turbine (HAWT) rotor blade is taken into account to investigate elastic characteristics in 2-D. The elastic blade field is composed of symmetric cross-ply laminated composite material. Blade element momentum theory is applied to obtain the boundary conditions pressuring the blade, and the plane stress elasticity problem is formulated in terms of two displacement parameters with mixed boundary conditions. For the elastic characteristics a fair of differential equations are derived based on the elastic theory. The domain is divided by triangular and rectangular elements due to the complexity of the blade configuration, and a finite element method is developed for the governing equations to search approximate solutions. The results describe that the elastic behavior is deeply influenced by the layered angle of the middle laminate and the stability of the blade can be improved by controlling the layered angle of laminates, which can be evaluated by the mathematical approach.

복합재료 테일러링 기법을 이용한 저진동 로터 개발 (Use of Composite Tailoring Techniques for a Low Vibration Rotor)

  • 이주영;박일주;정성남
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 춘계학술대회논문집
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    • pp.575-580
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    • 2004
  • In this work, the effect of composite couplings and mass distributions on hub loads of a hingeless rotor in forward flight is investigated. 1'he hingeless composite rotor is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear and torsion warping are considered in the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton's principle. The blade responses and hub loads are calculated using a finite element formulation both in space and time. The aerodynamic forces acting on the blade are calculated using the quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap($\delta$$_{3}$) coupling. It is observed that the elastic couplings and mass distributions of the blade have a substantial effect on the behavior of $N_{b/}$rev hub loads. About 40% hub loads is reduced by tailoring or redistributing the structural properties of the blade.f the blade.

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복합재료 테일러링 기법을 이용한 저진동 로터 개발 (Use of Composite Tailoring Techniques for a Low Vibration Rotor)

  • 이주영;박일주;정성남
    • 한국소음진동공학회논문집
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    • 제14권8호
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    • pp.734-740
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    • 2004
  • In this work, the effect of composite couplings and mass distributions on hub loads of a hingeless rotor in forward flight is investigated. The hingeless composite rotor is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear and torsion warping are considered In the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton’s principle. The blade responses and hub loads are calculated using a finite element formulation both in space and time. The aerodynamic forces acting on the blade are calculated using the quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility. The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap($\delta$$_3$) coupling. It Is observed that the elastic couplings and mass distributions of the blade have a substantial effect on the behavior of $N_{b}$ /rev hub loads. About 40% hub loads is reduced by tailoring or redistributing the structural properties of the blade.e.

강도저하모델을 이용한 다목적헬리콥터용 복합재로터깃 피로수명예측 (Prediction of Fatigue Life for Composite Rotor Blade of Multipurpose Helicopter Using Strength Degradation Model)

  • 권정호;서창원
    • Composites Research
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    • 제14권2호
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    • pp.50-59
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    • 2001
  • 다목적헬리콥터용으로 설계된 복합재 무힌지 로터깃에 대하여 강도저하모델을 활용하여 비행모사 하중스펙트럼에 따라 피로파손 확률분포와 잔여강도 변화거동을 해석하여 피로수명을 예측하였다. 이때 작용하는 피로하중은 실제 헬리콥터 운용상태를 모사하는 무힌지 로터깃의 표준하중스펙트럼인 FELIX 데이터로부터 비행 대 비행 하중스펙트럼을 구성하였고 피로손상이 가장 극심하게 예상되는 깃뿌리 부근의 국부응력스펙트럼은 스킨과 스파의 적층구조해석을 수행함으로써 구하였다.

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SENT시험편을 이용한 CFRP/GFRP 하이브리드 적층재의 노치선단부 변형률 평가 (The Strain Evaluation of the Notch tip Area for the CFRP/GFRP Hybrid Laminate Plate using the SENT Specimen)

  • 강지웅
    • 한국안전학회지
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    • 제29권5호
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    • pp.15-21
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    • 2014
  • The aim of this work is conduct the study on light weight and structural performance improvement of the composite wind power blade. GFRP (Glass Fiber Reinforced Plastic) pre-empted by CFRP(Carbon Fiber Reinforced Plastic), the major material of wind power blade, was identified the superiority of mechanical performance through the tensile and fatigue test. SENT(Single Edge Notched Tension) specimen fracture test was conducted on the specimen that laminated together 2 ply CFRP with 4 ply GFRP through DIC(Digital Image Correlation) analysis. The SENT specimen thickness and $a_0/W$ ratio is 1.45 mm and 0.2, respectively. The fracture test accomplished with displacement control with 0.1 mm/min at the room temperature. The experimental apparatus used for the fracture test consisted of a 50kN universal dynamic tester and CCD camera connected to a personal computer (PC), which was used to record images of the specimen surface. Following data acquisition, the images and load-displacements were transferred to the PC, on which the DIC software was implement. The experiment and DIC analysis results show that CFRP/GFRP laminated composite exhibits improvement of the strength, compared with that of the existing blade material. This study shows the result that the strength of CFRP rotor blade of wind turbine satisfies through the experimental and DIC method.

무힌지 로터 블레이드의 허브하중에 대한 복합재료 연성거동 연구 (Effects of Composite Couplings on Hub Loads of Hingeless Rotor Blade)

  • 이주영;정성남
    • 한국항공우주학회지
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    • 제32권7호
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    • pp.29-36
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    • 2004
  • 본 연구에서는 전진비행시 무힌지 로터 블레이드의 허브하중에 대한 복합재료 연성의 영향을 고찰하였다. 무힌지 복합재료 로터 블레이드를 단일 상자형 보로 모델링 하였으며, 전단 변형 및 비틀림 워핑과 같은 비고전적 효과를 고려하였다. 운동방정식은 해밀턴의 원리를 이용하여 구성하였으며, 로터 블레이드의 공간 및 시간차원에서의 유한요소법을 적용하여 완전평형해석을 수행하였다. 블레이드에 작용하는 공기력은 2 차원 준정상 공기력 이론을 바탕으로 하여 역류 및 압축성 효과를 고려하였다. MSC/NASTRAN을 이용하여 피치 -플랩 및 피치-래그와 같은 탄성 연성의 크기를 구하고, 고전적인 기하학적 연계와 비교하였다. 탄생 연성은 $N_b/rev$ 허브하중의 특성에 적지 않은 영향을 미침을 확인하였다 블레이드 복합재료의 적층각을 적절히 변화시킬 경우 약 10-40%의 허브하중을 감소시킬 수 있음을 보였다.

복합재료 로우터 블레이드에 대한 공력탄성학적 최적설계 (Aeroelasitic Optimum Design for Composite Rotor Blades)

  • 권혁준;조맹효;최지훈;이인
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1222-1227
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    • 2000
  • The optimization study are carried out for helicopter rotor blades with composite box-beam spar. The objective function is to minimize the weight of rotor blades subject to frequency, aeroelastic stability and failure constraints. Design variables include the number of ply and ply angles of the laminated walls. The beam model of a hinge less rotor blade is based on a large deflection beam theory to describe the arbitrary large deflections and rotations. The p-k method and unsteady two dimensional strip theory are used to calculate aeroelastic stability boundary.

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복합재료를 적용한 1MW급 조류 발전 터빈 블레이드의 설계와 구조 안전성 평가 (Design and Structural Safety Evaluation of 1MW Class Tidal Current Turbine Blade applied Composite Materials)

  • 정해창;최민선;양창조
    • 해양환경안전학회지
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    • 제28권7호
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    • pp.1222-1230
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    • 2022
  • 로터 블레이드는 조류발전 터빈의 매우 중요한 구성 요소로서, 해수의 높은 밀도로 인해 큰 추력(Trust force)와 하중(Load)의 영향을 받는다. 따라서 블레이드의 형상 및 구조 설계를 통한 성능과 복합소재를 적용한 블레이드의 구조적 안전성을 반드시 확보해야 한다. 본 연구에서는 블레이드 설계 기법인 BEM(Blade Element Momentum) 이론을 이용해 1MW급 대형 터빈 블레이드를 설계하였으며, 터빈 블레이드의 재료는 강화섬유 중의 하나인 GFRP(Glass Fiber Reinforced Plastics)를 기본으로 CFRP(Carbon Fiber Reinforced Plastics)를 샌드위치 구조에 적용해 블레이드 단면을 적층(Lay-up)하였다. 또한 유동의 변화에 따른 구조적 안전성을 평가하기 위해 유체-구조 연성해석(Fluid-Structure Interactive Analysis, FSI) 기법을 이용한 선형적 탄성범위 안의 정적 하중해석을 수행하였으며, 블레이드의 팁 변형량, 변형률, 파손지수를 분석해 구조적 안전성을 평가하였다. 결과적으로, CFRP가 적용된 Model-B의 경우 팁 변형량과 블레이드의 중량을 감소시켰으며, 파손지수 IRF(Inverse Reserce Factor)가 Model-A의 3.0*Vr를 제외한 모든 하중 영역에서 1.0 이하를 지시해 안전성을 확보할 수 있었다. 향후 블레이드의 재료변경과 적층 패턴의 재설계뿐 아니라 다양한 파손이론을 적용해 구조건전성을 평가할 예정이다.

탄소/에폭시 프리프레그를 이용한 스와시 플레이트의 성형공정 해석에 관한 연구 (A Study on the Analysis of Forming Process for Swash-Plate by Using Prepreg)

  • 김기성;윤한기;신지영;허관도
    • 소성∙가공
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    • 제19권2호
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    • pp.127-131
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    • 2010
  • Carbon-epoxy prepreg has been introduced in the forming of the upper and lower swash plates that control the pitch of rotor blade of unmanned helicopter because of its lightweight. Taguchi experimental method has been used by introducing the variables such as arrangement angle, laminated number and forming temperature, in order to obtain the proper forming method by using prepreg satisfying the required strength of the swash plate. In the evaluation of structural safety for the swash plates, three kinds of models are considered by using FE-analysis. In comparison of the hot forged products with Al6061-T6 and the formed products with prepreg, it was found that ultimate tensile strength of the products with prepreg is three times higher than that of the Al6061-T6, and the weight reduction of 68.5g can be achieved by using prepreg swash plates.