• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.156-159
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• 2005

The outer race of CV(constant velocity) joint is an important load-supporting automotive put that transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. To guarantee the dimensional accuracy of the forged CV Joint, the quick and precise measurement is required to increase the inspection speed of forged products. Therefore in this study, PP(Pre-Position) Device to decrease the inspection time of measuring system has been developed to cope with forging cycle time. The measured inspection time confirms that the PPD is very effective in decreasing inspection time.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.160-163
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• 2005

The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.197-203
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• 2005

This paper presents kinematic calibration of parallel manipulators with partial pose measurements using a device that measures a rotation of the end-effector along with its position. The device contains an LVDT, a biaxial inclinometer, and a rotary sensor and facilitates automation of the measurement procedure. The device is designed in a modular fashion and links of different lengths can be used. The additional kinematic parameters required for the measurement device are discussed, kinematic relations are derived, and cost function is established to perform calibration with the proposed device. The study is performed for a six degree-of-freedom(DOF) fully parallel HexaSlide Mechanism(HSM). Experimental results show significant improvement in the accuracy of the HSM.

• The Journal of the Korea institute of electronic communication sciences
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• v.9 no.2
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• pp.161-166
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• 2014

This Electromagnetic metal piece detection sensor, having high sensitivity even under high humidity and dust density, using LVDT was investigated. Metal detection characteristics using phase detection method, for 3 frequencies covering ELF and LF band, were experimentally measured. It was found that the sensitivity for metal and animal food, in which metal piece was included, was exponentially increased as frequency increased. Reducing cutoff frequency of LPF after PD was found to be effective to proportionally increase sensitivity. Also the sensitivity of metal piece detection was enhanced by optimizing BPF bandwidth and SNR. Metal piece detection limit using available ferrous test samples was found to be 0.7mm diameter from the experiment using 50kHz, in ELF band, which was known to have better selectivity to animal food. is an example of ABSTRACT format.

• Journal of the Korea institute for structural maintenance and inspection
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• v.3 no.3
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• pp.223-236
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• 1999

The need to monitor and undertake remidial works on large structures has greatly increased in recent years due to the appearance of widespread faults in large structures such as bridges and buildings, etc, of 20 or more years of age. The health condition of structures must be monitored continuously to maintenance the structures. In order to do in-situ monitoring, the sensor is necessary to be embedded in the structures. Fiber optic sensors can be embedded in the structures to get the health information in the structures. The fiber sensor was constructed with $3{\times}3$ fiber couplers to sense the multi-point strains and failure instants. The 4 RC (reinforced concrete) beams were made to 2 of A type, 2 of B type beams. These beams were reinforced by the reinforcing bars, and were tested under the flexural loading. The behavior of the beams was simultaneously measured by the fiber optic sensors, electrical strain gages, and LVDT. The states of the beams were interpreted by these all signals. By these experiments, There were verified that the fiber optic sensors could measure the structural strains and failure instants of the RC beams, The fiber sensors were well operated until the failure of the beams. It was shown that the strains of the reinforcing steel bar can be used to monitor the health condition of the beams through the flexural test of RC beams. On the other words, the results were arrived that the two strains in the reinforcing bar measured at the same point can give the information of the structural health status. Also, the failure instants of beams were well detected from the fiber optic filtered signals.

• Journal of Welding and Joining
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• v.24 no.6
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• pp.13-20
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• 2006

Resistance spot welding is widely used for joining sheet metals in the automotive manufacturing process. Recently, servo-gun is used to increase the productivity and precise control the acting force. However, force control mechanisms have not been investigated with servo-guns until now. In this paper, it is proved that servo-motor current is proportional to torque and by experiment, experimental equation between servo-motor current and electrode force was derived. Algorithm for feedback control of electrode force was suggested using current measurement. In addition, applying soft touch method to this system the impact between electrode and specimen, which is the problem of air gun, could be reduced. Indentation made the force decrease in holding time of resistance spot welding. In order to overcome this problem, force compensation using the servo gun was used and it improved weld strength in good welding current range.

• Smart Structures and Systems
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• v.3 no.3
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• pp.373-384
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• 2007

For structural health monitoring (SHM) of civil infrastructures, displacement is a good descriptor of the structural behavior under all the potential disturbances. However, it is not easy to measure displacement of civil infrastructures, since the conventional sensors need a reference point, and inaccessibility to the reference point is sometimes caused by the geographic conditions, such as a highway or river under a bridge, which makes installation of measuring devices time-consuming and costly, if not impossible. To resolve this issue, a visionbased real-time displacement measurement system using digital image processing techniques is developed. The effectiveness of the proposed system was verified by comparing the load carrying capacities of a steel-plate girder bridge obtained from the conventional sensor and the present system. Further, to simultaneously measure multiple points, a synchronized vision-based system is developed using master/slave system with wireless data communication. For the purpose of verification, the measured displacement by a synchronized vision-based system was compared with the data measured by conventional contact-type sensors, linear variable differential transformers (LVDT) from a laboratory test.

• Wind and Structures
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• v.20 no.2
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• pp.315-326
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• 2015

To overcome the drawbacks of the traditional contact-type sensor for structural displacement measurement, the vision-based technology with the aid of the digital image processing algorithm has received increasing concerns from the community of structural health monitoring (SHM). The advanced vision-based system has been widely used to measure the structural displacement of civil engineering structures due to its overwhelming merits of non-contact, long-distance, and high-resolution. However, seldom currently-available vision-based systems are capable of realizing the synchronous structural displacement measurement for multiple points on the investigated structure. In this paper, the method for vision-based multi-point structural displacement measurement is presented. A series of moving loading experiments on a scale arch bridge model are carried out to validate the accuracy and reliability of the vision-based system for multi-point structural displacement measurement. The structural displacements of five points on the bridge deck are measured by the vision-based system and compared with those obtained by the linear variable differential transformer (LVDT). The comparative study demonstrates that the vision-based system is deemed to be an effective and reliable means for multi-point structural displacement measurement.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.31-32
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• 2006

A signal conditioning circuit for capacitive sensors was developed using a commercial single chip solution. Since capacitive displacement sensors can achieve high resolution and linearity, they have been widely used as precision sensors within the range of several hundred micrometers. However, they inherently have a limitation in low frequency range and some nonlinearity characteristics and so a specially designed signal conditioning circuit is needed to handle these properties. Up to now, several companies already have succeeded in the development of the capacitive sensors system and they are commercially available in the market. In this research, to construct the signal processing circuits more easily and simply, we used a universal LVDT signal conditioner (AD698). Since the AD698 provides one chip solution for a basic signal processing including modulation and demodulation using various internal components, we can build the processing circuits successfully with minimal additional circuits: a compensation circuits for the drift caused by the bias current of OP amplifiers and a fine adjustment circuit for the elimination of nonlinearity. The signal processing circuits shows nonlinearity less than 0.05% in the comparison with a laser interferometer.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.5
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• pp.19-24
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• 2017

In this research, a practical stiffness calculation method is developed and applied for modifying the height of the headstock, turret, and tailstock of a CNC lathe to enlarge the turntable diameter. The casting structure is assumed to be a rigid body and the linear motion element to be an elastic spring to simplify the turret stiffness calculation model. The stiffness of the sliding guide and ball screw of the original lathe is measured with a push tester and LVDT sensor, and the turret stiffness of the modified lathe is predicted and compared with experimental results to verify the model. The measured stiffness of the original turret is $0.17kN/{\mu}m$ and that of the modified turret is $0.11kN/{\mu}m$, i.e., an 18% difference from the predicted result. The verified stiffness calculation model can be used to develop another modified lathe.