• Design & Manufacturing
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• 제17권2호
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• pp.27-32
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• 2023

Liquid silicon rubber (LSR) has fine thermal compatibility and is widely used in various fields such as medical care and automobiles because it is easy to implement products with good fluidity. With the recent development of flexible sensors, the focus has been on manufacturing conductive elastomers, such as silicone as elastic materials, and carbon black, CNT, and graphene are mainly used as nanomaterials that impart conductive phases. In this study, mechanical behavior and curing behavior were measured and analyzed to manufacture a CB-LSR complex by adding Carbon Black to LSR and to identify properties. As a result of the compression test, the elastic modulus tended to increase as carbon black was added. When the swelling test and the compression set test were conducted, the swelling rate tended to decrease as the content of carbon black increased, and the compression set tended to increase. In addition, DSC measurements showed that the total amount of reaction heat increased slightly as the carbon black content increased. It is considered that carbon black was involved in the crosslinking of LSR to increase the crosslinking density and have a positive effect on oil resistance reinforcement.

• Design & Manufacturing
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• 제17권1호
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• pp.1-5
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• 2023

In multi-material injection molding, since two or more materials with different process conditions are used, it is essential to maximize process efficiency by operating the cooling or heating system to a minimum. In this study, Liquid silicone rubber (LSR) that can be cured at a low temperature suitable for the multi-material injection molding was selected and the cure behavior according to the process conditions was analyzed through differential scanning calorimetry (DSC). Dynamic measurement results of DSC with different heating rate were obtained, and through this, the total heat of reaction when the LSR was completely cured was calculated. Isothermal measurement results of DSC were derived for 60 minutes at each temperature from 80 ℃ to 110 ℃ at 10 ℃ intervals, and the final degree of cure at each temperature was calculated based on the total heat of reaction identified from the Dynamic DSC measurement results. As the result, it was found that when the temperature is lowered, the curing start time and the time required for the curing reaction increase, but at a temperature of 90 ℃ or higher, LSR can secure a degree of cure of 80% or more. However, at 80 ℃., it was found that not only had a relatively low degree of curing of about 60%, but also significantly increased the curing start time. In addition, in the case of 110 ℃, the parameters were derived from experimental result using the Kamal kinetic model.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2002년도 추계학술대회 논문집 Vol.15
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• pp.232-235
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• 2002

Recently developed liquid silicone rubber (LSR) can be cured by platinum catalyzed additional hydrosilylation mechanism and has the advantage of no byproduct compared to traditional millable peroxide curing silicone rubber. We investigated the characteristics of dielectric breakdown of silicone rubber and adhesion properties between semi-conductive LSR and insulating LSR for high voltage application of pre-molded joint (PMJ). In order to understand the dielectric breakdown characteristics, we used the sheet samples and the paired type rogowski insert electrode system. The breakdown strength and adhesion strength of LSR (E-3) were superior to those of several silicone rubbers. Adhesion strength could be improved by curing at high temperature without post-curing process or enhanced by post-curing process. When LSR (E-3) was cured at $(150^{\circ}C{\times}10min$ semi-conductive )${\times}$ ($175^{\circ}C{\times}10min$ insulation), it showed the high breakdown strength with low standard deviation, and good adhesion strength. In this results, we could apply this process to the fabrication of PMJ without post-curing.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.1539-1540
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• 2013

• 한국생산제조학회지
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• 제23권2호
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• pp.206-212
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• 2014

Liquid silicone rubber (LSR) has been widely used in automotive, electrical, and medical components. Thus, research on the use of LSR in the injection molding process is required to obtain high-quality and high-performance products. In this study, a mold was fabricated to examine the effects of the process parameters on the molding and mechanical properties of LSR parts. A computer-aided engineering analysis was used to optimize the air vent depth and curing temperature to decrease the flash at the air vents caused by the low viscosity of LSR. Temperature and pressure sensors were mounted in the mold to determine the effects of the process parameters on the temperature and pressure in the cavity. The tensile strength of the LSR parts was also examined in relation to the process parameters.

• 폴리머
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• 제30권3호
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• pp.266-270
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• 2006

Poly [(dimethylmethylvinyl)siloxane 공중합체(PMViS)를 phosphorus oxychloride $(POCl_3)$와 반응시켜 poly [(dimethylmethylvinyl) siloxane] phosphine oxides (PMViSPO)를 제조하였다. Cadmium selenide (CdSe)는 cadmium oxide(CdO), tetradecylphosphonic acid(TDPA), trioctylphosphine oxide(TOPO)를 $300^{\circ}C$에서 반응시키고 여기에 Se를 용해시킨 tributylphosphine(TBP)과 trioctylphosphine(TOP)을 가한 다음 $320^{\circ}C$에서 반응시켜 제조하였다. 또한 CdSe 제조 용액에 PMViSPO를 가하여 CdSe-SPO adduct를 제조하였다. 백금 촉매 존재 하에서 $\alpha,\omega-vinyl$ poly(dimethylsiloxane) (VPMS), HPMS, CdSe 또는 CdSe-SPO를 고속 교반기에 취하고 컴파운딩하여 CdSe 함유 액상실리콘 고무 composite (LSRC-1)와 CdSe-SPO 함유 LSR composite (LSRC-2)를 제조하였다. 제조한 LSR composites 내에 함유된 형광 물질인 CdSe nanoparticles의 분산형태를 측정하여 입자 크기가 $30\sim50nm$인 입자가 균일하게 분포되어 있음을 확인하였고 LSRC-2의 분산도가 LSRC-1보다 우수함을 확인하였다. 또한 CdSe 입자의 개수를 측정한 결과 동일한 면적에 대하여 166개와 202개로 보다 많은 개수의 CdSe가 LSRC-2에 함유됨을 알 수 있었다. LSR composites의 열적 특성을 측정한 결과 CdSe-SPO가 함유된 LSRC-2의 열안정성이 높게 나타났다.

• 소성∙가공
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• 제24권6호
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• pp.418-425
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• 2015

Based on eco-friendly advantages and the enhanced development in the chemical and physical characteristics, liquid silicone rubber (LSR) is widely used in producing precision parts in the automotive, medical, electronics, aeronautical and many other industries. In the current work, a thermoplastic-thermoset multi component injection molding (MCM) was developed for a waterproof automotive connector housing using PBT and LSR resins. Measurements of the rheological characteristics of PBT and LSR were made to improve the reliability of the numerical analysis for the multi component injection process. With the measured viscosity, pvT and curing data, numerical analysis of the multi cycle injection molding was conducted using simulation software (Sigma V5.0).

• 전기학회논문지
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• 제68권1호
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• pp.61-68
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• 2019

Only the power is converted from AC to DC, in accordance with IEC 60587 based test method, in order to develop the LSR(Liquid Silicone Rubber) insulator material for HVDC, the experiment of Inclined Plate Tracking and Erosion Resistance was conducted. A contaminant (2.5 mS/cm: ammonium chloride) was applied at a rate of 0.3 ml/min and a voltage of ${\pm}3.5kV$, and was evaluated on the basis of 60 mA/2s. The samples were prepared by dispersing LSR/Nano silica_25wt% Composites in LSR. The erosion phenomena of surface discharge and tracking due to DC polarity and negative polarity were measured by image, leakage current maximum and thermal camera. The thermal imaging camera measured the surface temperature generated by the joule heat of the leakage current due to the drying discharge and the conductive current. After the measurement, the tracking and erosion mechanisms were evaluated for erosion weight, erosion depth and erosion length. Positive and negative polarity of LSR/Nano Silica_25wt% composite Tracking and erosion results show that positive polarity is more severe than negative polarity.

• Design & Manufacturing
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• 제7권1호
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• pp.60-63
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• 2013

Recently, Silicone that one of the thermo-sets is used to making optical products such as LED lenses because of excellent thermal properties. LED lenses are required to keep the precise dimensions, so they must be molded to have the minimum deformation. Thermo-sets have the expansion characteristic on the part of thermal property, it is important to optimize the cure condition so that the deformation of the part become minimum. In this study, to investigate the relationship between the shrinkage by the curing and expansion by the thermal properties of the resin, reactive injection experiment was performed by setting the variables such as mold setting temperature, cure time. As a result, it was confirmed that there was a interval while the thermal properties were transferred to more active during the cure process. It is expected to help in determining the reactive injection molding conditions of the thermo-set parts as well as LED lens in order to reduce the amount of deformation.

• 한국산학기술학회논문지
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• 제18권7호
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• pp.310-315
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• 2017

자동차용 방수커넥터는 외부로부터 방수가 필요한 전장부품인 와이어 하네스(Wire Harness)에 연결되어 있는 핵심기능부품이며 특히 와이어씰(Wire Seal) 부품은 고온, 다습, 저온, 먼지, 약품 등의 복합적 환경에서도 체결부 기밀성이 확보되어야 한다. 이러한 와이어씰은 최근 기존의 고상실리콘고무(Heat Cure Rubber)대신 친환경 소재이며 기계적 특성이 우수한 액상실리콘고무(LSR)를 적용하고 있다. 그리고 LSR용 와이어씰을 액상사출성형(Liquid Injection Molding)공정으로 제조할 경우 고상실리콘고무를 제조 하긴 위한 압축성형방식에 비해 사이클타임이 10배이상 빠르고 스크랩이 발생하지 않아 재료의 손실이 없으며 가류 및 생산을 위한 전후처리 과정이 필요 없기 때문에 원가 절감효과가 큰 이점이 있다. 하지만, 방수커넥터를 제조하기 위한 LSR 다캐비티 사출성형공정에서는 일정한 품질의 제품을 확보하기 위하여 캐비티간 균일한 경화온도를 유지하는 것이 중요하다. 본 연구에서는 캐비티간 온도 편차를 최소화 하기 위하여 카트리지 히터의 용량을 위치마다 다르게 설계한 후 열전달 해석과 최적화 모듈을 연계하여 최적의 카트리지 히터 용량을 빠르고 효율적으로 도출하였다. 최적화 해석결과 일정한 히터 용량을 적용한 경우에 비하여 캐비티간 온도 편차는 $13.1^{\circ}C$에서 $8.1^{\circ}C$로 감소 시켜 균일 경화를 위한 온도 편차 $10^{\circ}C$ 이내인 설계 기준을 만족시킬 수 있었다.