• Title/Summary/Keyword: LPG 액상분사방식

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대형 디젤대체용 LPG 엔진개발

  • Gang, Geon-Yong
    • LP가스
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    • s.71
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    • pp.49-53
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    • 2000
  • 대형디젤엔진의 대체용으로 LPG 엔진을 개발함에 있어서 차세대 연료공급방식인 LPG 연료의 액상분사방식을 채택하여 기존의 믹서방식의 연료공급시스템을 가진 LPG 엔진보다 고출력, 고효율, 저공해성을 추구하고자 하였다. 이를 위한 기초연구로서 먼저 단기통 연소엔진을 이용하여 대형엔진에 LPG 연료 적용 가능성, 액상분사 시스템을 포함한 여러 가지 연료공급방식에 따른 엔진의 성능파악, 대형엔진에 적합한 최적 선회비의 결정, 연료조성에 따른 엔진성능의 변화 등을 알아보았다. 실험결과, 대형엔진에 LPG 연료의 적용은 아무런 문제점이 없었으며 LPi 연료공급방식은 다른 방식에 비해서 10%정도의 체적효율 및 출력의 증가를 확인할 수 있었다. 최적의 선회비는 2.0 부근에서 형성되었고, 연료 조성은 프로판 대 부탄의 비율이 60 : 40에서도 정상적으로 운전됨을 확인하였다. 시제품 엔진의 경우, 과급방식의 KL6i 엔진을 개발하기 앞서 좀더 기술적 접근이 용이한 자연흡입방식의 K-1엔진의 개발이 선행되었으며 현재 개발 진행중인 K-1엔진의 성능평가 결과, 기존의 디젤엔진에 비해 출력성능이 20% 정도 향상됨을 확인할 수 있었다. 특히 대형차량에서 중요시 생각되는 저속토크 성능이 매우 우수한 것으로 파악되었다. 이러한 결과를 바탕으로 단기통 연소엔진에서 확인된 최적화된 연료조성과 선회비를 향후 K-1엔진에 적용할 예정이다. 최근 열린 가스학회 추계발표회와 LPG자동차세미나의 주요내용을 게재한다.

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Durability Properties of Liquid Phase LPG Injection System with Various Qualities of LPG Fuels (LPG연료품질에 따른 LPG액상분사방식의 내구특성연구)

  • 김창업;오승묵;강건용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.73-78
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    • 2004
  • The liquid phase LPG injection (LPLi) system (the third generation technology) has been considered as one of the next generation fuel supply systems for LPG vehicles, since it has a very strong potential to accomplish the higher power, higher efficiency, and lower emission characteristics than the mixer type(the second generation technology) fuel supply system. To investigate the durability property of core part of injector in liquid phase LPG injection system, leakage test, SEM test of injectors and analysis of unvaporized fuel components with various LPG fuel qualities were tested. The experimental results showed that no serious problem in durability test using favorable LPG fuel quality, while high leakage amount due to the large scratches in the needle and nozzle of the injector were found using LPG fuel with highly containing olefin components, especially butadiene species.

Fluid Network Analysis for the Fuel-Supply Systems of Gaseous-Injection-Type LPG Engines (가스분사 방식 LPG 엔진의 연료공급시스템 관로 유동해석)

  • Yun, Jeong-Eui
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1019-1024
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    • 2011
  • The gaseous fuel injection(GFI) type of LPG fuel-supply system is more advantageous than liquefied fuel injection(LFI) from the viewpoint of durability and cost reduction. However, compared with LFI types of LPG fuel-supply systems, in the GFI systems it is difficult to achieve precision fuel metering because of the compressible characteristic of the gaseous fuel. In this study, a Helmholtz resonator is proposed as an appropriate system for precision fuel metering in GFI systems, and the effects of the Helmholtz resonator on the fuel metering are simulated by the commercial flow-network-analysis package Flowmaster.

Fundamental Study on Liquid Phase LPG Injection System for Heavy-Duty Engine (I) (대형엔진용 액상분사식 LPG 연료공급 방식에 대한 기초연구 (1))

  • 김창업;오승묵;강건용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.85-91
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    • 2001
  • LPG has been well known as a clean alternative fuel for vehicles. As a fundamental study on liquid phase LPG injection (hereafter LPLI) system application to heavy-duty engine, engine output and combustion performance were investigated with various operating conditions using a single cylinder engine equipped with the LPLI system. Experimental results revealed that no problems were occurred in application of the LPG fuel to heavy-duty engine, and that volumetric efficiency and engine output, by 10% approximately, were increased with the LPLI system. It was resulted from the decrease of the intake manifold temperature through liquid phase LPG fuel injection. These results provided an advantage in the decrease of the exhaust gas temperature, in the control of knocking phenomena, spark timing and compression ratio. The LPLI engine could normally operated under $\lambda$=1.5 or EGR 30% condition. The optimized swirl ratio for the heavy duty LPG engine was found around R_s$ = 2.0.

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Reaction Characteristics of LPG Fuel and Rubber Parts of Fuel Supply System in Liquid Phase LPG Injection (LPLi) System (LPG액상분사식(LPLi) 엔진에서 연료와 연료공급계통 고무류 부품사이의 반응성 연구)

  • Kim, Chang-Up;Park, Cheol-Woong;Kang, Kern-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.4
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    • pp.272-277
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    • 2009
  • The liquid phase LPG injection (LPLi) system (the 3rd generation technology) has been considered as one of the most promising fuel supply systems for LPG vehicles. To investigate the reaction characteristics of LPG with rubber parts in LPLi system, various rubbers were tested. The results showed that the amount of residue from the cover rubber of a fuel pump was increased about 10 times after testing. Furthermore, the amount of sulfur and nitrogen species which are considered as main sources of deposit formation in LPLi fuel injectors were also found to be higher than those in original LPG fuel. In addition, these residues made the core parts of LPLi injector such as needle and nozzle, partially worn, which eventually causes leakage in LPLi injectors.

The Fundamental Study on Liquid Phase LPG Injection System for Heavy-Duty Engine (II) (대형엔진용 액상분사식 LPG 연료공급방식에 대한 기초연구 (2))

  • 김창업;오승묵;강건용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.1-7
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    • 2001
  • Recently, several LPG engines for heavy-duty vehicles have been developed, which can replace some diesel engines that are one of a main source for air pollution in urban area. As a preliminary study on the liquid phase LPG injection (hereafter LPLI) system applicable to a heavy duty LPG engine, the engine output and combustion performance were investigated with various combustion chambers and fuel compositions using a single cylinder engine equipped. Experimental results revealed that ellipse, double ellipse and nebula type combustion chamber made a more advantage in breaking swirl flow into small turbulence scale than bathtub type. Especially, performance of nebula type showed most highest efficiency and engine output under lean mixture conditions. An investigation fur various LPG fuel compositions was also carried out, and revealed that the case with 40% propane and 60% butane shows the lowest efficiency at stoichiometry, however, as the mixture became leaner its efficiency increased and became even higher for 100% propane case.

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A Study on the development of Engine Controller for Liquid Phase LPG Injection (액상분사방식 엔진 구동을 위한 제어기의 개발)

  • Lee J.H.;Ko K.W.;Park J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1103-1106
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    • 2005
  • The research and development for LPLI system to replace the conventional LPG fuel supply system has been processed with a view to enhancing the environmental status and the efficiency for LPG cars. Part of the small sized cars are under commercialization with the LPLI application already. And yet, most of the technologies are relied upon the advanced countries and as part of the application for large scaled engines, many researches are on the increase. This study shows the technology development to make use of LPLI system for those large engines and reviews the controllers, which were manipulated through experiments for their work, reliability and possibility for commercialization.

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An Experimental Study on the Fundamental Characteristics of LPG Gas Injections System (LPG 가스분사시스템의 기초특성에 대한 실험적 연구)

  • Jang, Yeol-Sung;Woo, Sung-Dong;Kim, Hyeong-Sig;Park, Chan-Jun;Ohm, In-Yong
    • Journal of Energy Engineering
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    • v.15 no.4 s.48
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    • pp.277-283
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    • 2006
  • In this study, butane 100% was used as fuel to verify the real fuel effect such as vapor pressure variation due to temperature change. A MPI fuel injection system for V-6 engine, which has reverse 'L' type cross section to minimize the possibility of liquid phase injection, was composed and one bank was operated under sequential injection scheme. Flow rate were measured according to injection duration, interval, and pressure. Also occurring of liquid phase injection was monitored with varying vaporizer and fuel rail temperature. The result shows that basic characteristics of injection is a relatively difference between air and LPG injection. Under cold start condition, however, the occurrence of liquid injection becomes more severe as the pressure increases, and sufficiently high temperature both in vaporizer and fuel rail is very important to insure gaseous injection. In addition, the temperature of vaporizer plays more important role in keeping LPG vapor state and the reverse 'L' type cross section of the rail is available to prevent liquid injection.

An investigation of LPG fuel supply method for Liquid phase LPG injection system (LP가스연료 액상공급시스템 특성연구)

  • Kim, C.U.;Oh, S.M.;Choi, S.J.;Kang, K.Y.
    • Journal of ILASS-Korea
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    • v.9 no.2
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    • pp.18-23
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    • 2004
  • An experimental studies of conventional gasoline fuel pump were carried out to obtain fundamental data fur liquid phase LPG injection(LPLi) system. A regenerative type and a roller-vane type of pumps were investigated in various operational condition. The experiments were performed to obtain flow rate of LPG fuel as a function of pressure differences and temperatures. The regenerative pump had too low flow rate at some experimental conditions to use this pump system for LPLi fuel supply system. On the other hand, the roller-vane type pump can be applied to the system only if its check valve is modified. Cavitation might occur in this system which can result in system noise, flow rate variation, and pump durability problem. To solve these problems the system is needed to increase $NPSH_{re}$(required net positive suction head).

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Investigation of Icing Phenomenon in Liquid Phase LPG Injection System (액상분사식 LPG 연료공급방식의 아이싱현상에 관한 연구)

  • Kim, C.U.;Oh, S.M.;Kang, K.Y.
    • Journal of ILASS-Korea
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    • v.8 no.1
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    • pp.9-15
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    • 2003
  • The liquid phase LPG injection (LPLI) system is considered as one of the next generation fuel supply systems for LPG, vehicles, since it can accomplish the higher power, higher efficiency, and lower emission characteristics than the existing mixer type fuel supply system. However, during the injection of liquid LPG fuel into the inlet duct of an engine, a large quantity of heat is extracted due to evaporation of fuel. A problem is that the moisture in the air freezes around the outlet of a nozzle, which is called icing Phenomenon. It may cause damage to the outlet nozzle of an injector. The frozen ice deposit detached from the nozzle also may cause a considerable damage to the inlet valve or valve seat. In this work, the experimental investigation of the icing phenomenon was carried out. The results showed that the icing phenomenon and process were mainly affected by humidity of inlet air instead of the air temperature in the inlet duct. Also, it was observed that the icing occurs first in the inlet of a nozzle, and grows considerably at the upper part of the nozzle inlet and the opposite side of the nozzle entrance. An LPG fuel, mainly consisting of butane, has lower latent heat of vaporization than that of propane, which is an advantage in controlling the icing phenomenon.

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