• Title/Summary/Keyword: LM-Guide

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Experimental and Numerical Study on Slamming Impact

  • Kwon, Sun Hong;Yang, Young Jun;Lee, Hee Sung
    • Journal of Ocean Engineering and Technology
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    • v.27 no.1
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    • pp.1-8
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    • 2013
  • This paper presents the results of experimental and numerical research on the slamming phenomenon. Two experimental techniques were proposed in this study. The traditional free drop tests were carried out. However, the free drop tests done in this study using an LM guide showed excellent repeatability, unlike those of other researchers. The coefficients of variation for the drop test done in this experiment were less than 0.1. The other experimental technique proposed in this study was a novel concept that used a pneumatic cylinder. The pneumatic cylinder could accelerate the specimen over a very short distance from the free surface. As a result, high rates of repeatability were achieved. In the numerical study, the development of in-house code and utilization of commercial code were carried out. The in-house code developed was based on the boundary element method. It is a potential code. This was mostly applied to the computation of the wedge entry problem. The commercial code utilized was FLUENT. Most of the previous slamming research was done under the assumption of a constant body velocity all through the impact process, which is not realistic at all. However, the interaction of a fluid and body were taken into account by employing a user-defined function in this study. The experimental and numerical results were compared. The in-house code based on BEM showed better agreement than that of the FLUENT computation when it cames to the wedge computation. However, the FLUENT proved that it could deal with a very complex geometry while BEM could not. The proposed experimental and numerical procedures were shown to be very promising tools for dealing with slamming problems.

Development of a Robotic System for Measuring Hole Displacement Using Contact-Type Displacement Sensors (접촉식 변위센서를 이용한 홀 변위 측정 로봇시스템 개발)

  • Kang, Hee-Jun;Kweon, Min-Ho;Suh, Young-Soo;Ro, Young-Shick
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.79-84
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    • 2008
  • For the precision measurement of industrial products, the location of holes inside the products, if they exist, are often selected as feature points. The measurement of hole location would be performed by vision and laser-vision sensor. However, the usage of those sensors is limited in case of big change of light intensity and reflective shiny surface of the products. In order to overcome the difficulties, we have developed a hole displacement measuring device using contact-type displacement sensors (LVDTs). The developed measurement device attached to a robot measures small displacement of a hole by allowing its X-Y movement due to the contact forces between the hole and its own circular cone. The developed device consists of three plates which are connected in series for its own function. The first plate is used for the attachment to an industrial robot with ball-bush joints and springs. The second and third plates allow X-Y direction as LM guides. The bottom of the third plate is designed that various circular cones can be easily attached according to the shape of the hole. The developed system was implemented for its effectiveness that its measurement accuracy is less than 0.05mm.

Fault diagnosis of linear transfer robot using XAI

  • Taekyung Kim;Arum Park
    • International Journal of Internet, Broadcasting and Communication
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    • v.16 no.3
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    • pp.121-138
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    • 2024
  • Artificial intelligence is crucial to manufacturing productivity. Understanding the difficulties in producing disruptions, especially in linear feed robot systems, is essential for efficient operations. These mechanical tools, essential for linear movements within systems, are prone to damage and degradation, especially in the LM guide, due to repetitive motions. We examine how explainable artificial intelligence (XAI) may diagnose wafer linear robot linear rail clearance and ball screw clearance anomalies. XAI helps diagnose problems and explain anomalies, enriching management and operational strategies. By interpreting the reasons for anomaly detection through visualizations such as Class Activation Maps (CAMs) using technologies like Grad-CAM, FG-CAM, and FFT-CAM, and comparing 1D-CNN with 2D-CNN, we illustrates the potential of XAI in enhancing diagnostic accuracy. The use of datasets from accelerometer and torque sensors in our experiments validates the high accuracy of the proposed method in binary and ternary classifications. This study exemplifies how XAI can elucidate deep learning models trained on industrial signals, offering a practical approach to understanding and applying AI in maintaining the integrity of critical components such as LM guides in linear feed robots.

A study of the sidelobe supprion in an acousto-optic wavelength tunable filter utilizing a SAW-guide directional coupler (방향성 결합구조의 음향파 도파로를 이용한 음향광학형 파장가변 광 필터의 부모드 억제에 관한 연구)

  • 임경훈;정홍식
    • Korean Journal of Optics and Photonics
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    • v.11 no.6
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    • pp.423-428
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    • 2000
  • We have demonstrated a -8 dB additional reduction in the intensity sidelobe of an apodized-interaction-strength guide-wave acousto-optic filter with a center passband of 1551.6 nm. Acoustic-intensity weighting was achieved by launching a surface acoustic wave (SAW) beam in a straight acoustic waveguide, and gradually transferring this SAW intensity to the active device, and back out, by evanescent-wave coupling across a 50 !lm barrier over a 19 rom interaction length. The intensity sidelobe was -4.27 dB for an unapodized filter with abmpt onset and cutoff of the interaction, but sidelobes were reduced to at most -12.68 dB for a SAW intensity with raised-cosine weighting. The RF driving power was 17.78 mW. A linear tuning rate of 8.86 nmIMHz and a spectral width of -1.7 nm were demonstrated. rated.

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A Study on Development of Press Brake by Data-based Servo Control System (데이터베이스를 이용한 서보제어방식의 절곡기 개발에 관한 연구)

  • 김경석;강기수;송충현;김성식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.416-421
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    • 2002
  • The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

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A Study on Part Deformation by Strand Spacing Change in Support Structure of Stereolithography (광조형의 지지대 구조에서 Strand 간격 변화에 대한 파트형상 변형에 관한 연구)

  • Ahn D.K.;Ha Yeong-Myeong;Lee S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.753-756
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    • 2005
  • Rapid prototyping (RP) technologies are mainly performed by layered manufacturing (LM) process which manufactures 3D physical objects by depositing 2D sections in a direction. Thus, deformations are apt to occur in overhanging area of the RP processed part. Also, excessive adhesion between part and platform of the RP apparatus is generated. In order to prevent these problems, most of the RP technologies adopt support structure. Main element to support a part in the support structure is strand. In actual field, however, the number of strand is determined by the software operating reference guide or RP system operator's experience. In this paper, a methodology to determine the optimal strand spacing is presented through experiments and measurements for the SL part deformation by change of strand spacing and part weight in the support structure of the stereolithography.

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A study on the characteristics of PMLSM according to the skew-shape of Permanent Magnet (영구 자석의 Skew 형태가 PMLSM의 특성에 미치는 영향 고찰)

  • Hwang, In-Cheol;Yun, Byung-Chae;Jang, Ki-Bong;Kim, Gyu-Tak
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.134-137
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    • 2007
  • By enforcing skew of permanent magnet, detent force decreases, but lateral force that acts for vertical direction of moving direction occurs. This force deteriorates various performance of PMLSM as that acts to friction force between mover and LM guide. Therefore, in this paper, V skew model is proposed for lateral force's reduction and simulation results are compared to experimental value.

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A Study on Welding of Dissimilar Materials for Van-Ramp Design and Production (승합차의 램프 디자인과 제작을 위한 이종재료의 접합)

  • Lee, Jung-Hyun;Kim, In-Cheol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.434-439
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    • 2011
  • There are about 2.4million disabled in Korea, 2009. Also, Korean society entered into an aging society. Therefore disable and elderly are getting more involved in our society. This study proposes simple ramp design for wheel chair users and welding method and condition for manufacturing. In the middle of ramp, screw jack and motor are installed so that ramp can be moved left and right side. To make the ramp moves easily, ramp was fixed by installing LM guide on both sides. Ramp production for using Nd:YAG laser certain dissimilar welding in stainless steel sheet and cold reduced carbon steel. The output was fixed by 3kW, the speed was increased to 2~7m/min, Argon was used as shielding gas and the flow rate was changed to 10~30L/min. The proper welding condition is the output 3kW and welding speed 2~5m/min.

Development of straightness measurement system for flat workpiece (평면 공작물의 진직도 측정 시스템 개발)

  • 김현수;조명동;장문주;홍성욱;박천홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.203-206
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    • 2001
  • This paper presents a straightness measurement system for flat and long workpieces. The measurement system consists of a laser optical unit, a CCD camera and processing system, and a carrier system with a stylus. The carrier system accompanies the stylus, which displaces a retroreflector along the surface profile. The optical unit is used to optically amplify the displacement of retroreflector. The CCD camera and processing system finally identifies the vertical displacement of the stylus unit. The developed system is applied to two surfaces: ground surface and LM guide surface. The experimental results show that the developed system can measure the straightness of flat surfaces within sub-micron error.

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Development of Straightness Measurement System thor Flat Workpieces (평면 공작물 진직도 측정 시스템 개발에 관한 연구)

  • Kim, Hyeon-Su;Jang, Mun-Ju;Hong, Seong-Uk;Park, Cheon-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.107-113
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    • 2002
  • This paper presents a straightness measurement system for flat and long workpieces. The measurement system consists of a laser, a CCD camera and processing system, a carrier system with a stylus, and some optical units. The carrier system accompanies the stylus, which displaces and retroreflector along the surface profile. The optical unit is used to optically amplify displacement of the stylus unit. The developed system is applied to a ground surface and a LM guide unit. The experimental results show that the developed system can measure the straightness of flat surface and moving systems.