• Title/Summary/Keyword: LDC (Low-voltage DC/DC Converter)

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A Development of Active Clamp Forward Converter for low Rated Power LDC (Active Clamp 방식의 포워드 컨버터를 이용한 소용량 LDC)

  • Bang, HyoJin;Kim, HeonHee;Lee, JongHyeok;Kwon, TaeSuk
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.403-404
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    • 2014
  • 전기 자동차 및 하이브리드 자동차는 차량의 12V 부하에 전원을 공급하고 12V 배터리를 충전시키기 위해 DC/DC 컨버터를 사용한다. 이 DC/DC컨버터를 LDC(Low voltage DC/DC Converter)라 한다. 본 논문에서는 Active Clamp 방식의 포워드 컨버터를 이용하여 소용량 LDC를 개발한 내용을 소개 하였다.

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Control Method of Low Voltage DC/DC Converter for HEV (하이브리드 자동차용 저전압 DC/DC 컨버터 제어 방법)

  • Moon, Jung-Song;Lee, Jung-Hyo;Lee, Taeck-Kie;Won, Chung-Yeun
    • Proceedings of the KIPE Conference
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    • 2010.07a
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    • pp.598-599
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    • 2010
  • Low Voltage DC/DC Converter(LDC) is the power conversion unit for suppling the power to the auxiliary battery and the electric loads on vehicle. LDC has the capabilities of stability and efficient control method so that the electric loads are fully functional. This paper proposes a control method based on one PI-controller and verifies the stable performance from simulation.

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A Novel Integrated Battery Charger Structure for Multiple Charge and V2G application for Electric Vehicles (전기자동차의 다중충전 및 V2G 응용을 위한 새로운 통합 배터리 충전기구조)

  • Vu, Hai-Nam;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2016.11a
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    • pp.13-14
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    • 2016
  • This paper has introduces a novel Integrated On-board Charger (IOBC) to reduce the size, weight and cost of power conversion stages in Electric Vehicles (EVs). The IOBC is composed of an OBC and a low voltage dc-dc converter (LDC). The IOBC includes a bidirectional ac-dc converter and a bidirectional full-bridge converter with an active clamp circuit. The LDC converter is a hybrid topology combining an active clamped full-bridge converter and a forward converter derived from the Weinburg converter topology. Unlike conventional OBC, the proposed IOBC is compact and the LDC converter of it can achieve a higher efficiency. In addition, the LDC converter of the proposed IOBC can achieve high step-down voltage conversion ratio, no circulating current, no reverse recovery current of the rectifier diodes and small ripple current of output inductor on the auxiliary battery. A 1kW hardware of the LDC converter is implemented to verify the performances of the proposed IOBC.

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Design of a LDC Recycling Load Tester for Hybrid and Electric Vehicles (하이브리드 및 전기 자동차용 LDC 재생형 부하 시험기 설계)

  • Lee, Choon-Il;Hong, Yeon-Chan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.6258-6263
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    • 2014
  • The LDC (Low Voltage DC-DC Converter) used for hybrid vehicles and electric vehicles was utilized to supply the electric apparatus load with a voltage and to charge the auxiliary batteries by receiving a high DC voltage from the high voltage battery. The LDC has a long-time load test during the manufacturing process. On the other hand, it has the disadvantage of considerable energy consumption because it has the structure to release the power as 100% heat during a load test. Therefore, in this paper, a recycling load test method was proposed and 75~90% energy saving was realized.

A Study on Energy Efficiency Improvement of LDC Recycling Load Tester (LDC 재생형 부하 시험기의 효율 개선에 관한 연구)

  • Lee, Choon-il;Hong, Yeon-Chan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.86-92
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    • 2016
  • A high-capacity battery installed in a hybrid vehicle or electric vehicle is used to power, or as a power supply for, electric sub-assemblies. In order to use a high-capacity battery as a power supply for electric sub-assemblies, such as an electronic control unit or for lighting, radio, and navigation, there is a need for a DC converter that changes a high voltage of 240-400V to a low voltage of 12-14V, which is done with a low-voltage DC-DC converter (LDC). An LDC undergoes long-term aging so as to reduce latent defects in the production process. With regard to the usual aging method, an LDC is a DC-DC converter. So, a DC power supply is connected and used as input, and a programmable DC electronic load is the output. For stable operation, a product having a larger capacity by 10% (compared to an LDC) is used, and has a structure where electric power is dissipated into 100% heat. So, there is a problem with volume, based on the use of two pieces of equipment to test the LDC, and another problem based on the generation of heat in the programmable DC electronic load. Hence, this paper suggests a load test method as a way of recycling, where a significant portion of the electricity dissipated as heat in a load tester is returned as input. The method realizes savings of 80% or more in the electricity dissipated as heat through improvement in the efficiency of the recycling load tester.

Design and Implementation of 1.8kW bi-directional LDC with Parallel Control Strategy for Mild Hybrid Electric Vehicles (병렬제어기법이 적용된 1.8kW급 마일드 하이브리드 양방향 LDC 설계 및 구현)

  • Kim, Hyun-Bin;Jeong, Jea-Woong;Bae, Sungwoo;Kim, Jong-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.1
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    • pp.75-81
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    • 2017
  • This paper presents a design and parallel control strategy of 1.8 kW low-voltage DC-DC converter (LDC) for mild hybrid electric vehicles to improve their power density, system efficiency, and operation stability. Topology and control scheme are important on the LDC for mild hybrid electric vehicles to achieve high system efficiency and power density because of their very low voltage and large current in input and output terminals. Therefore, the optimal topological structure and control algorithm are examined, and a detailed design methodology for the power and control stages is presented. A working sample of 1.8 kW LDC is designed and implemented by applying the adopted topology and control strategy. Experimental results indicate 92.45% of the maximum efficiency and 560 W/l of power density.

High Power-Density LDC Design for Ultra-Compact Electric Vehicles (초소형 전기자동차용 고밀도 LDC 설계)

  • Kim, Tae-Won;Lee, Jae-Won;Kim, Jun-Min;Kim, Gu-Yong;Kim, Jun-Ho
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.3
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    • pp.199-204
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    • 2021
  • Ultra-compact electric vehicles have narrow space for power conversion devices. This work presents schemes to achieve the high-power density of a low-voltage DC-DC converter (LDC): simplifying a converter structure by using sync-buck topology, applying a planar inductor using PCB winding, and applying a plate-type heat sink. The heat sink is placed between two PCBs, which increases the contact surface between the PCB and the heat-dissipating device. It enables the miniaturization of the converter to improve the conditions of heat radiation. The validity of the proposed scheme is verified through the experiment using a 500 W(12 V, 41.67 A) prototype with an input voltage range from 58 V to 84 V.

A Study on OBC Integrated 1.5kW LDC Converter for Electric Vehicle. (전기자동차용 OBC 일체형 1.5kW급 LDC 컨버터에 대한 연구)

  • Kim, Hyung-Sik;Jeon, Joon-Hyeok;Kim, Hee-Jun;Ahn, Joon-Seon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.4
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    • pp.456-465
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    • 2019
  • PHEV(Plug in Hybrid Electric Vehicle) and BEV(Battery Electric Vehicle) equip high voltage batteries to drive motor and vehicle electric system. Those vehicle require OBC(On-Board Charger) for charging batteries and LDC(Low DC/DC Converter) for converting from high voltage to low voltage. Since the charger and the converter actually separate each other in electrical vehicles, there is a margin to reduce the vehicle weight and area of installation by integration two systems. This paper studies a 1.5kW LDC converter that can be integrated into an OBC using an isolated current-fed converter by simplifying the design of LDC transformers. The proposed LDC can control the final output voltage of the LDC by using a fixed arbitrary output voltage of the bidirectional buck-boost converter, so that Compared to the existing OBC-LDC integrated system, it has the advantage of simplifying the transformer design considering the battery voltage range, converter duty ratio and OBC output turn ratio. Prototype of the proposed LDC was made to confirm normal operation at 200V ~ 400V input voltage and maximum efficiency of 91.885% was achieved at rated load condition. In addition, the OBC-LDC integrated system achieved a volume of about 6.51L and reduced the space by 15.6% compared to the existing independent system.

The considerations of Low Voltage DC-DC Converter for Electric Vehicle (소형 전기 자동차용 LDC 회로 고찰)

  • Kim, Sung-Wan;Kim, Chang-Sun;Kim, Young-Su;Jung, Sang-Kwon
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1199-1200
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    • 2011
  • The low voltage DC-DC Converter(LDC) is used for various electronic devices of electric vehicle. Depending on the growth of the car, the capacity of power conversion circuits must be increased. They have to provide the high efficiency and the high load capacity. The phase shift controlled full-bridge converter can be designed for LDC. The operating characteristics are considered through by simulation.

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A Novel Two-Stage Power Converter suitable for 1MHz-LDC of Electric Vehicles. (전기자동차용 1MHz LDC에 적합한 새로운 2단계 전력변환기)

  • Tuan, Tran Manh;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2018.11a
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    • pp.51-53
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    • 2018
  • The Low Voltage DC-DC converters (LDCs) of the Electric Vehicles require high power density and high efficiency operation over the wide range of load and input voltage variations. This paper introduces a novel topology which combines three 1 MHz Half-Bridge (HB) LLC resonant converters and an Inverting Buck-Boost (IBB) converter to adjust the output voltage without frequency modulation. The switching frequency of the proposed converter is fixed at 1MHz to achieve a constant frequency operation for the resonant converter. In the proposed topology GaN FETs and planar transformers are employed to optimize the converter operation at high frequency. A 1 MHz/1.8 kW prototype converter is built to verify the feasibility and the validity of the proposed LDC topology.

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