• Title/Summary/Keyword: Korean porcelain

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INFLUENCE OF COOLING RATE ON THERMAL EXPANSION BEHAVIOR AND FLEXURAL FAILURE OF PFM SYSTEMS (도재 냉각방법의 차이가 금속-도재간 열팽창 양상과 결합력에 미치는 영향)

  • Lim, Ae-Ran;Lim, Ho-Nam;Park, Nam-Soo
    • The Journal of Korean Academy of Prosthodontics
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    • v.28 no.1
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    • pp.165-191
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    • 1990
  • Although a number of studies have been performed to assure that residual stress caused by a mismatch of alloy porcelain thermal expansion can contribute to clinical failure of a ceramometal restoration, the interactive influence of cooling rate on the magnitude of thermal expansion difference and on bond strength between them have not been extensively analyzed. The objective of this study was to determine the influence of cooling rate and the number of firing cycles on the expansion mismatch and the flexural failure resistance of metal porcelain strip. Tested alloys included one Pd-Ag alloy, one Ni-Cr-Be alloy with two kinds of porcelain, Vita and Ceramco. Metal specimens were cast into rods with a height of 13mm and a diameter of 5mm. Subsequently, the castings were subjected to scheduled firing cycles without porcelain. And the porcelain specimens after being fired were trimmed into a bar with a final dimension of $5{\times}5{\times}25mm$. Thermal expansions of the alloys and porcelains were measured by using a push rod or a differential dialometer respecitvely. Porcelain glass transition temperatures and expansion values were derived alloy-porcelain pairs were assessed by comparing expansion values of the components at a porcelain glass transition temperature. Calculations were made using combinations of a Ni-Cr alloy or Pd-Ag alloy with each of two porcelain products. Metal-porcelain strip specimens were subjected to four point loading in an Instron testing machine until crack occured at the metal-cramic interface at the time of sharp decrease of load on recorder. On the basis of this study, the following conclusions may be stated: 1. Regardless of the kinds of ceramometal combinations, both of calculated and experimental data revealed that the double fired specimens exhibited a significantly lower flexural strength. 2. By the rise of the amount of mismatch, bond strength were decreased. 3. Thermal expansion value of Pd-Ag alloys were higher than that of Ni-Cr alloys. 4. Expansion curves of metal were proportional to the increase of temperature and were not affected by the experimental conditions, however porcelains did not show the same magnitude of metal, and a shift of the glass transition temperature to higher temperatures was observed when cooled rapidly 5. Alloy-porcelain thermal compatibility appeared more dependent on the porcelain than the alloy.

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SHEAR BOND STRENGTH OF ORTHODONTIC BONDING RESINS TO PORCELAIN; AN IN VITRO STUDY (도재에 대한 교정용 브라켓 접착 레진의 전단접착강도에 관한 연구)

  • Ko, Jin-Hwan;Lee, Ki-Soo
    • The korean journal of orthodontics
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    • v.22 no.1
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    • pp.43-65
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    • 1992
  • Bonding orthodontic adhesive resins to glazed porcelain surface is not attainable. The aim of this investigation was to examine, in vitro, the effect of three methods of porcelain surface pretreatment on the shear bond strength of orthodontic adhesives, and to compare the shear strength of orthodontic bracket bonding to porcelain surface by the best results that to human enamel. Porcelain disks ($Ceramco^{(TM)}$ and $Vita^{(TM)}$) baked in the laboratory were roughened by sandpapers, #320, #600, #800, #1000 and #1200, and were pretreated with silane and dried at the various temperatures, room temperature, $50^{\circ}C$, $70^{\circ}C$ and $90^{\circ}C$, and were etched by 3% hydrofluoric acid solution for 1, 3, 5, 7, and 9 minutes, orthodontic adhesives (System $1+^{(TM)}$ and $Unite^{(TM)}$) were applied on them, and shear bond strengths were measured by Instron. The best results of pretreatment of each method were determined by the shear bond strengths. Again, porcelain disks were pretreated by the determined best results and human enamel were etched by 37% hydrofluoric acid solution, orthodontic brackets were bonded on them by the orthodontic adhesives, and the shear bond strengths were measured and compared between them. 1. Roughening porcelain surfaces with coarse sandpaper (#300) showed higher shear bond strength than that with finer sandpapers, but it $(22.44Kgf/cm^2)$ was distinguishably low compared to that from etched human enamel $(144.11Kgf/cm^2)$. 2. There were disparities in shear bond strengths upon the orthodontic resins, which was presumably related to the contents of fillers in orthodontic adhesive resins. Also there were disparities in shear bond strength upon the porcelains which had different composition. 3. Silane enhanced the shear bond strength of orthodontic resins to porcelain surfaces ($25.20Kgf/cm^2$ at $50^{\circ}C$), which was markedly low compared to that from etched human enamel. 4. Etched porcelain surface with 3% hydrofluoric acid solution for 1 to 9 minutes showed no difference in shear bonding strength of orthodontic adhesive resins. Shear bond strength from etched porcelain $(97.43-120.72Kgf/cm^2)$ were as high as clinically available, but low compared to that from etched human enamel. 5. Roughening with #300 sandpaper and etching by 3% hydrofluoric acid followed silane application on porcelain surface showed lower shear bond strength than etched human enamel, but were as high as clinically useful. 6. The results suggest that etching porcelain surface by 3% hydrofluoric acid solution might provide comparatively high shear bond strength as much as clinically favorable.

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INFLUENCE OF COOLING RATE ON THERMAL EXPANSION BEHAVIOR AND FLEXURAL FAILURE OF PFM SYSTEMS (도재 냉각방법의 차이가 금속-도재간 열팽창 양상과 결합력에 미치는 영향)

  • Lim, Ae-Ran;Lim, Ho-Nam;Park, Nam-Soo
    • The Journal of Korean Academy of Prosthodontics
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    • v.29 no.1
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    • pp.111-137
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    • 1991
  • Although a number of studies have been performed to assure that residual stress caused by a mismatch of alloy porcelain thermal expansion can contribute to clinical failure of a ceramometal restoratoin, the interactive influence of cooling rate on the magnitude of thermal expansion difference and on bond strength between them have not been extensively analyzed. The objective of this study was to determine the influence of cooling rate and the number of firing cycles on the expansion mismatch and the flexural failure resistance of metal porcelain strip. Tested alloys included one Pd-Ag alloy, one Ni-Cr-Be alloy with two kinds of porcelain, Vita and Ceramco. Metal specimens were cast into rods with a height of 13mm and a diameter of 5mm. Subsequently, the castings were subjected to scheduled firing cycles without porcelain. And the porcelain specimens after being fired were trimmed into a bar with a final dimension of 5 x 5 x 25mm. Thermal expansions of the alloys and porcelains were measured by using a push rod or a differential dialometer respectively. Porcelain glass transition temperatures and expansion values were derived alloy- porcelain pairs were assessed by comparing expansion values of the components at a porcelain glass transition temperature. Calculations were made using combinations of a Ni-Cr alloy or Pd-Ag alloy with each of two porcelain products. Metal- porcelain strip specimens were subjected to four point loading in an Instron testing machine until crack occured at the metal-cramic interface at the time of sharp decrease of load on recorder. On the basis of this study, the following conclusions may be stated : 1. Regardless of the kinds of ceramometal combinations, both of calculated and experimental data revealed that the double fired specimens exhibited a significantly lower flexural strength. 2. By the rise of the amount of mismatch, bond strength were decreased. 3. Thermal expansion value of Pd-Ag alloys were higher than of Ni-Cr alloys. 4. Expansion curves of metal were proportional to the increase of temperature and were not affected by the experimental conditions, however porcelains did not show the same magnitude of metal, and a shift of the glass transition temperature to higher temperatures was observed when cooled rapidly. 5. Alloy- porcelain thermal compatibility appeared more dependent on the porcelain than the alloy.

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Analysis of Leakage Current Waveforms for Transmission Line Porcelain Insulators due to ESDD Contamination (ESDD 오손에 따른 송전용자기애자의 누설전류 파형의 분석)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.10
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    • pp.1461-1470
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    • 2012
  • This paper reports the contamination performance of transmission line porcelain insulators tested under five different contaminant conditions - clean and ESDD (equivalent salt deposit density) level (A, B, C, and D) through measurement of their leakage current under drop of potential method. To estimate the contamination for transmission line porcelain insulators, leakage current waveform and its maximum value were measured under step-up power test. In the clean insulators test, % distortion factors decreased with increasing step-up power, and as the ESDD level increased, some characteristics such as frequency analysis, harmonics and % distortion facotor could be used for contamination diagnosis of the transmission line porcelain insulators.

Effects of Composition of Porcelain Glages on the Strength of Porcelain (자기유약의 조성이 자기강도에 미치는 영향)

  • 김영상
    • Journal of the Korean Professional Engineers Association
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    • v.23 no.6
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    • pp.117-122
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    • 1990
  • The effect of firing on the development of strength of china with maturing range of a series of glaze that gave no defect on firing was observed in an electrical furnace and oil-fired kiln. The body formular is as follows (equation omitted), and it was applied to a selected china body. Porcelain glaze formular is in the following. (equation omitted) The result obtained is sumarized as follows : (1) It was found that the strength of porcelain increases when the A1$_2$O$_3$ moles of the glaze increses, and the strength of porcelain decreases when the SiO$_2$ moles of glaze decreases at 3.9-5.9 moles, and increases again when the SiO$_2$ moles increases at 5.9-7.9 notes. (2) It was found the most safe glaze is No. 25 glaze.

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Analysis on Properties of Porcelain Insulators with Alumina Composition (알루미나 조성에 따른 송전용 자기애자의 특성 분석)

  • Cho, H.G.;Lee, Y.J.;Yoon, H.S.;Han, S.W.;Choi, I.H.;Choi, Y.K.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.317-318
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    • 2005
  • This paper presents the analysis on the properties of porcelain insulators with the manufactured year. The domestic porcelain insulators manufactured in 1995, 1997, and 2002 and the imported one are prepared. The content of alumina was increased with the manufactured year, and the hardness of ceramic parts showed the same trend. Moreover, the distribution and the size of pore were more decreased and reduced on the junction parts between the glaze and the ceramic. Therefore, we concluded that the domestic porcelain insulators have been improved with the lapse of time.

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A Simulation on the Displacement Stress of Cement in Porcelain Insulators for Transmission Line (송전용 자기재 애자의 시멘트 변위 응력에 관한 시뮬레이션)

  • Han, S.W.;Cho, H.G.;Woo, B.C.;Jung, G.C.;Lee, D.I.;Choi, I.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.476-479
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    • 2002
  • The ageing cause in many porcelain suspension insulators which occur on transmission and distribution line with dead-end stings is mechanical stress in interface between porcelain and cement materials. It is known that the principal mechanical stress which give electrical failure is the results of the displacement is due to cement growth. We studied the effect of cement displacement resulting environmental ageing parameters on porcelain insulator mechanical properties for transmission line by simulation (ANSYS/NASTRAN program) and test methods. These simulation analysis and experimental results show that cement volume growth affects severely to be mechanical failure ageing.

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Study of the Bond Strength Between Dental Ceramic Alloys and Porcelain (치과 도재용 합금과 도재간의 결합력에 관한 연구)

  • Yoon, Il-Joong
    • The Journal of Korean Academy of Prosthodontics
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    • v.19 no.1
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    • pp.29-37
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    • 1981
  • The bond strengths with ceramco porcelain were compared between precious alloy S, and non-precious alloys V.U. and R. And the changes in bond strengths of non-precious alloys with ceramco porcelain, according to surface preparations by sand blasting, longitudinal grinding, transverse grinding, and high polishing, were studied. The test specimens were prepared by firing porcelain doughnuts on the surface prepared alloy rods, and investing in dental stone. The specimens were subjected to shear loading forces. The conclusions drawn from the investigation are as follows: 1. The bond strengths with ceramco porcelain were higher in the non-precious alloys U and R, than in the precious alloy S. 2. The bond strengths were in descending order for R alloy, U alloy, V alloy, and S alloy. 3. The bond strengths were highest when the R alloy and U alloy were surface prepared by sand blasting. 4. All bond strength values were lowest when the alloy surfaces were prepared by high polishing.

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Study on the magnetic porcelain materials (자성을 나타내는 도자기 소지의 연구)

  • Cho, Tae-Sik;Kim, Ji-Sik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05a
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    • pp.88-91
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    • 2003
  • The magnetic porcelain materials were studied by using the porcelain materials added Sr-ferrite powders before forming and firing process. For the high magnetic property, the Sr-ferrite magnetic powders with the grain size of 1 ${\mu}m$ were agglomerated the powder size of about 1 mm. The magnetic porcelain with 30 wt% of Sr-ferrite powders indicated the magnetic characteristics such as the remanent flux density of 240 G and the intrinsic coercivity of 3910 Oe, at the firing conditions of $1250^{\circ}C$/1hr in air.

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Influence of porcelain veneering on the marginal fit of Digident and Lava CAD/CAM zirconia ceramic crowns

  • Pak, Hyun-Soon;Han, Jung-Suk;Lee, Jai-Bong;Kim, Sung-Hun;Yang, Jae-Ho
    • The Journal of Advanced Prosthodontics
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    • v.2 no.2
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    • pp.33-38
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    • 2010
  • PURPOSE. Marginal fit is a very important factor considering the restoration's long-term success. However, adding porcelain to copings can cause distortion and lead to an inadequate fit which exposes more luting material to the oral environment and causes secondary caries. The purpose of this study was to compare the marginal fit of 2 different all-ceramic crown systems before and after porcelain veneering. This study was also intended to verify the marginal fit of crowns originated from green machining of partially sintered blocks of zirconia (Lava CAD/CAM system) and that of crowns obtained through machining of fully sintered blocks of zirconia (Digident CAD/CAM system). MATERIALS AND METHODS. 20 crowns were made per each system and the marginal fit was evaluated through a light microscope with image processing (Accura 2000) at 50 points that were randomly selected. Each crown was measured twice: the first measurement was done after obtaining a 0.5 mm coping and the second measurement was done after porcelain veneering. The means and standard deviations were calculated and statistical inferences among the 2 groups were made using independent t-test and within the same group through paired t-test. RESULTS. The means and standard deviations of the marginal fit were $61.52{\pm}2.88{\mu}m$ for the Digident CAD/CAM zirconia ceramic crowns before porcelain veneering and $83.15{\pm}3.51{\mu}m$ after porcelain veneering. Lava CAD/CAM zirconia ceramic crowns showed means and standard deviations of $62.22{\pm}1.78{\mu}m$ before porcelain veneering and $82.03{\pm}1.85{\mu}m$ after porcelain veneering. Both groups showed significant differences when analyzing the marginal gaps before and after porcelain veneering within each group. However, no significant differences were found when comparing the marginal gaps of each group before porcelain veneering and after porcelain veneering as well. CONCLUSION. The 2 all-ceramic crown systems showed marginal gaps that were within a reported clinically acceptable range of marginal discrepancy.