• Title/Summary/Keyword: Kiln dust

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Properties of Lightweight Foamed Concrete with Incorporating Ratio of Cement Kiln Dust (CKD 치환율 변화에 따른 경량기포 콘크리트의 특성)

  • Shin, Hyun-Sup;Shin, Jae-Kyung;Jeong, Kwang-Bok;Pei, Chang-Chun;Kim, Seong-Soo;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.861-864
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    • 2006
  • This study investigates the properties of light weight foamed concrete with variances in incorporating ratio of cement kiln dust(CKD). Test showed that an increase of CKD incorporating ratio decreased the fluidity of fresh concrete and increased the unit weight. A sinking depth of specimens incorporating CKD decreased, compared with that of control. As for the compressive strength, it firstly increased and then slightly decreased when incorporated CKD. Tensile strength values were similar to the values of compressive strength, but the ratio of comp. to tens. strength increased. Appearances density of specimens were all raged in KS and the thermal conductivity was also satisfied in KS; less than 0.05-0.160W/($m{\cdot}k$).

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Effect of Curing Temperature on Mechanical Properties of Cement Mortar Using Recycled Aggregate Powder (순환골재미분말 사용 모르터의 역학적 특성에 미치는 양생온도의 영향)

  • Kim, Min-Woo;Feng, Hai-Dong;Park, Kyung-Teak;Baek, Dae-Hyun;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.93-95
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    • 2011
  • This study is to investigate experimentally the engineering characteristics of cement mortar incorporating both recycled aggregate powder (RP) below 0.08 mm and cement kiln dust(CKD). RP is substituted for fine aggregate ranged from 5~15% and CKD is also substituted for RP from 10~30%. The use of RP resulted in a decrease in flow value at fresh mortar, while an increase in CKD did not affect the flow value significantly. The combination of RP and CKD provided slight increase in compressive strength at early and 28 days and in the high curing temperature at early age showed an increasing Strength value.

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Utilization of cement kiln dust as soil amendment material (토양개량제(土壤改良劑)로의 Cement Kiln Dust 이용(利用)에 관(關)하여)

  • Kim, Tae Soon;Song, Ki Jun;U, Zang Keul;Han, Kang Wan
    • Korean Journal of Soil Science and Fertilizer
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    • v.8 no.2
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    • pp.89-96
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    • 1975
  • The experiment was carried out to investigate the chemical properties of cement kiln dusts, abundantly produced from cement industry as a byproduct, and their effectiveness on rice yield. The field experiment was conducted on the acid paddy soil developed on basalt at Dongsong-Myon, Chulwon-Kun, Gangwon-Do. Two kinds of cement kiln dusts were used ; By Pass (BP) collected from the suspension preheater and Electric Precipitate (EP) from the cottrell electric precipitator. The levels of cement kiln dust applied were 100kg/10a, 200kg/10a and 300kg/10a, and the recommended variety "Nong Back" was adopted for this experiment. The results obtained are summarized as follows ; 1. The component of cement kiln dusts seems to be quite suitable for liming material. BP has 55% alkalinity, 41.7% of soluble calcium, 9.8% of soluble magnesium and 4.5% of water soluble silicate, while EP has 53.5% alkalinity, 41.7% soluble calcium, 8.3% soluble magnesium and 1% water soluble silicate. 2. The relative effectiveness of cement kiln dust in the soil will be superior due to very fine particle size. EP pass through completely 270 mesh screen, and 95% of BP pass through 150 mesh screen, 68% passing 270 mesh. 3. BP application at the rate of 100kg/10a increased 21% of rice yield as compared with control and EP 15%. It was observed that the affected yield components were increased panicle number per hill, grain number per panicle and 1,000 grains weight. 4. The application of optimum amount (100kg/10a) of cement kiln dusts accelerated the uptake of nutrients by rice plant and increased rice yield. However, the excess amounts (200kg/10a, 300kg/10a) of cement kiln dusts retarded the uptake of nutrients from soil.

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Characteristics of White Charcoal Produced from the Charcoal Kiln for Thermotherapy (온열욕 겸용 숯가마에서 생산된 백탄의 특성)

  • Kwon, Gu Joong;Kim, Ah Ran;Lee, Hee Soo;Lee, Seung Hwan;Hidayat, Wahyu;Febrianto, Fauzi;Kim, Nam Hun
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.5
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    • pp.527-540
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    • 2018
  • In this study, the characteristics of the white charcoal from charcoal kilns made for both charcoal production and thermotherapy and from the traditional charcoal kiln were compared and examined. A charcoal kiln for thermotherapy as a secondary purpose was made to minimize environmental problems such as fine dust and harmful gas generated from sealed charcoal kiln in consideration of comfort and safety. White Charcoal produced from the charcoal kiln for both charcoal production and thermotherapy had higher ash and volatile matter and lower fixed carbon than that from the traditional charcoal kiln. The density of the white charcoal produced from the charcoal kiln for both charcoal production and thermotherapy was slightly higher than that of the traditional one, but the equilibrium moisture content and pH were not significantly different. The calorific value, refinement degree, hardness and anatomical structure were not different between the two. It was concluded that the white charcoal produced from the advanced charcoal kiln for thermotherapy as a secondary purpose meets the quality certification standards of Korea Forest Research Institute.

Reuse of dredged sediments as pavement materials by cement kiln dust and lime treatment

  • Yoobanpot, Naphol;Jamsawang, Pitthaya;Krairan, Krissakorn;Jongpradist, Pornkasem;Horpibulsuk, Suksun
    • Geomechanics and Engineering
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    • v.15 no.4
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    • pp.1005-1016
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    • 2018
  • This paper presents an investigation on the properties of two types of cement kiln dust (CKD)-stabilized dredged sediments, silt and clay with a comparison to hydrated lime stabilization. Unconfined compressive strength (UCS) and California bearing ratio (CBR) tests were conducted to examine the optimal stabilizer content and classify the type of highway material. A strength development model of treated dredged sediments was performed. The influences of various stabilizer types and sediment types on UCS were interpreted with the aid of microstructural observations, including X-ray diffraction and scanning electron microscopy analysis. The results of the tests revealed that 6% of lime by dry weight can be suggested as optimal content for the improvement of clay and silt as selected materials. For CKD-stabilized sediment as soil cement subbase material, the use of 8% CKD was suggested as optimal content for clay, whereas 6% CKD was recommended for silt; the overall CBR value agreed with the UCS test. The reaction products calcium silicate hydrate and ettringite are the controlling mechanisms for the mechanical performance of CKD-stabilized sediments, whereas calcium aluminate hydrate is the control for lime-stabilized sediments. These results will contribute to the use of CKD as a sustainable and novel stabilizer for lime in highway material applications.

Occupational Tasks Influencing Lung Function and Respiratory Symptoms Among Charcoal-Production Workers: A Time-Series Study

  • Pramchoo, Walaiporn;Geater, Alan F.;Jamulitrat, Silom;Geater, Sarayut L.;Tangtrakulwanich, Boonsin
    • Safety and Health at Work
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    • v.8 no.3
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    • pp.250-257
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    • 2017
  • Background: Tasks involved in traditional charcoal production expose workers to various levels of charcoal dust and wood smoke. This study aimed to identify specific tasks influencing lung function and respiratory symptoms. Methods: Interviews, direct observation, and task/symptom checklists were used to collect data from 50 charcoal-production workers on 3 nonwork days followed by 11 workdays. The peak expiratory flow rate (PEFR) was measured four times per day. Results: The PEFR was reduced and the prevalence of respiratory symptoms increased over the first 6-7 workdays. The PEFR increased until evening on nonwork days but not on workdays. Loading the kiln and collecting charcoal from within the kiln markedly reduced the PEFR and increased the odds of respiratory symptoms. Conclusion: Tasks involving entry into the kiln were strongly associated with a short-term drop in the PEFR and the occurrence of respiratory symptoms, suggesting a need for the use of protective equipment and/or the operation of an effective kiln ventilation system.

A study on the hydration of sludge from limestone washing process in a steel making factory (제철소 석회석수세슬러지의 수화반응 특성에 관한 연구)

  • Ahn, Ji-Whan;Kim, Ka-Yeoun;Kim, Hwan
    • Resources Recycling
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    • v.3 no.3
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    • pp.32-49
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    • 1994
  • Hydration process is one of the basic carbonation system. Limestone sludge produced in Pohang Iron & Steel Co., Ltd. We tested for identify of hydration characteristics. The result obtained in this study can be summarized as follows; 1. The classify of limestone sludge is type of ground calcium carbonate(-3mm+325mesh)and the major mineral of calcite, and further more high grade(CaO 51%), fine powder(15~22$\mu\textrm{m}$). 2. Limestone sludge mixed two process sludge, first one is washing process sludge and the other one is wet collect kiln dust. The composition rate is about 8:2. Wet collect kiln dust is major mineral of calcite, too. But the sludge is assumed to one by quick lime, slaked lime and unreacted natural limestone. So, the ideal process is dividing of the washing process sludge and wet collect kiln dust. 3. We manufactured of slaked lime from limestone sludge. To investigate the effect of hydration reactor, the experiments was done with various reactor type as magnetic stirrer, shaking incubator and ultrasonic vibration reactor, respectively. Generally, ultrasonic vibration reactor is excellent hydration for limestone sludge and produced very fine slaked lime powder with ideal distribution. 4. The optimum condition is 10% pulp density, when the manufacture of fine slaked lime powder by ultrasonic vibration reactor. And hydration times to compare the results of the study with ultrasonic vibration reactor of generalized most short time(5~10 min). 5. Finally, the dispersive characteristics of slaked lime powder measured 1~5 $\mu\textrm{m}$ from limestone sludge were compared with those of natural limestone ones(10~20$\mu\textrm{m}$), in order to check applicability of slaked lime with hydration process from limestone sludge.

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Status of Pyrometallurgical Treatment Technology of EAF Dust (제강분진의 건식 처리기술 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.27 no.2
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    • pp.68-76
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    • 2018
  • EAF (Electric arc furnace) dust is an important secondary resource such as zinc, lead, and iron. Recycling of EAF dust is benefit to solving disposal and environmental problems caused by the heavy metals entrained in the dust. In this study, pyrometallurgical treatment technology of EAF dust reviewed for the improvement of conventional process and development of new process. The existing technologies categorized into four groups: those by rotary kiln process, rotary hearth furnace (RHF) process, shaft type process, and reduction smelting process. The product of these processes are ZnO and Fe or slag as a waste. Their mechanisms for the production of ZnO from EAF dust were carbothermic reduction and oxidation of zinc gas with air.

Estimation of the Compressive Strength of the Concrete incorporating Mineral Admixture based on the Equivalent Age Method (등가재령방법에 의한 혼화재 종류별 콘크리트의 압축강도 증진해석)

  • Han, Min-Cheol;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.1 s.23
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    • pp.71-77
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    • 2007
  • This paper is to investigate the effect of the curing temperature on strength development of concrete incorporating cement kiln dust(CKD) and blast furnace slag (BS) quantitatively. Estimation of the compressive strength of the concrete was conducted using the equivalent age equation and the rate constant model proposed by Carino. Correction of Carino model was studied to secure the accuracy of strength development estimation by introducing correction factors regarding rate constant and age. An increasing curing temperature results in an increase in strength at early age, but with the elapse of age, strength development at high curing temperature decreases compared with that at low curing temperature. Especially, the use of BS has a remarkable strength development at early age and even at later age, high strength is maintained due to accelerated pozzolanic activity resulting from high temperature. Whereas, at low curing temperature, the use of BS leads to a decrease in compressive strength. Accordingly, much attention should be paid to prevent strength loss at low temperature. Based on the strength development estimation using equivalent age equation, good agreements between measured strength and calculated strength are obtained.

Fundamental Properties of Lightweight Foamed Concrete Depending on Admixture Incorporation (혼화재료의 치환에 따른 경량기포 콘크리트의 기초적 특성분석)

  • Choi, Sung-Yong;Shin, Jae-Kyung;Jeong, Kwang-Bok;Han, Min-Cheol;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.2 s.24
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    • pp.77-83
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    • 2007
  • This study investigated the fundamental properties of the lightweight foamed concrete depending on various admixtures, and the results were summarized as following. When 20% of cement kiln dust(CKD) and 0.002% of stabilizing agent were mixed to lightweight foamed concrete, it was necessary to use a superplasticizer because flowability was decreased. However, it could reduce sinking depth which were the extensive trouble of lightweight foamed concrete. Bulk density was divided into '0.4' and '0.5' grades on KS according to unit volume weight. The compressive strength was less than that of plain concrete when admixtures were applied, but the results exceeded the minimum strength of the each grades on KS. Totally, it is found that the combination of 20% of CKD and 0.002% of stabilizing agent makes it possible to reduce a sinking depth, recycle resources, and save cost when were mixed.