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A Study on the Modal Characteristics of a Large-sized Military Truck (군용 대형트럭의 고유 진동 특성에 관한 연구)

  • Suh, Kwon-Hee;Lim, Hyeon-Vin;Song, Bu-Geun;Chang, Hun-Sub;Yoo, Woong-Jae;Oh, Cheol-Jo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.130-137
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    • 2010
  • Due to test facility and specialty, it is physically difficult to conduct the modal tests of large-sized structures such as truck, bus and airplane. So, in case of a large-sized truck, the mode analysis on a full vehicle model comprised of reliable cabin, frame, and deck has been generally performed. However, the reliability of overall vibrational characteristics of the analytic model has not been fairly guaranteed by the testified models of each subsystem owing to the existence of cab suspension and the nonlinear mounting between a chassis frame and a special deck system. In this paper, a method to find out the modal characteristics of a large-sized military truck is presented. New modal test equipment is developed to set the boundary conditions of three military truck variants as close as a free-free condition. And the mode analysis method using coupled structure and dynamic models is established to consider the above-mentioned dynamic non-linearities of the vehicle itself. The usefulness of the suggested method is verified by comparing with the modal test results. Finally, the modal parameters of the final variant are extracted using the proved analytic method.

A Study of Downsizing Effect on Turbocharged LPG Direct Injection(T-LPDI) Engine with Startability Improvement by Optimization of Fuel Control System (LPG 직분사 엔진의 다운사이징 효과 및 시동성 개선을 위한 연료 제어시스템 최적화에 관한 연구)

  • Lim, Jongsuk;Kim, Dowan;Park, Hanyong;Song, Jinoh;Han, Junghwan;Yook, Chulsoo;Park, Seongmin;Shin, Yongnam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.6
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    • pp.619-626
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    • 2016
  • The new 1.4 L turbocharged LPG direct injection (T-LPDI) engine is presented in this paper to improve the fuel efficiency of the vehicles installed with the 2.0 L LPG port fuel injection (LPI) engine, while maintaining the performance as a downsizing concept for the new engine platform development. Firstly, the return type high pressure LPG fuel supply system is designed and mounted in the new 1.4 L T-LPDI engine. As a result, this new engine shows a much better WOT performance and approximately 8 % of improved fuel economy level, as compared to the 2.0 L LPI vehicle. Secondly, the LPDI engine specific optimized design for high pressure fuel components and fuel injection control strategies are proposed and evaluated in order to overcome the restartability problem in a heat-soaked condition called the vapor lock phenomenon. Consequently, these experimental results illustrate a great potential for the developed 1.4 L T-LPDI engine as a possible substitute for the 2.0 L LPI engine.

Durability Analysis of a Large-sized Military Truck Using Virtual Test Lab (가상 시험 모델을 이용한 군용 대형트럭의 내구해석)

  • Suh, Kwon-Hee;Song, Bu-Geun;Lim, Hyeon-Vin;Chang, Hun-Sub;Oh, Cheol-Jo;Yoo, Woong-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.57-64
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    • 2011
  • In general, the durability performance of a large-sized military truck has been checked through a field durability test which required many man-hours and costs. To reduce these expenses, the durability analysis using a VTL(Virtual Test Lab) at an initial design stage was introduced recently. In this paper, the VTL with a multi-post testrig template for a large-sized truck was developed to compute the load histories transferred to cabin and chassis frame. The VTL consisted of trimmed FE models of cabin, chassis frame, and deck, dynamic models of front and rear suspensions, and a 8-post testrig template. The basic characteristics of the VTL were correlated with experimental results which had been extracted from actual driving test, modal test, and static weight test. The fatigue analysis using MSM(Modal Superposition Method) was applied to evaluate the durability performance of a large-sized military truck. From a series of analytic methods, it is shown that the fatigue analysis process using the VTL could be a useful tool to estimate the fatigue lives and weak areas of a large-sized military truck.

A Study on the Material Supply Man-Hour Computation based on MODAPTS in Automobile Assembly Line (MODAPTS 기반 자동차 조립공정 부품공급 공수 산정에 관한 연구)

  • Jang, Jung-Hwan;Jang, Jing-Lun;Quan, Yu;Jho, Yong-Chul;Kim, Yu-Seong;Bae, Sang-Don;Kang, Du-Seok;Lee, Jae-Woong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.18 no.3
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    • pp.127-135
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    • 2016
  • Korean automobile industrial is in a difficult situation because of more competitive global market and lower demand. Therefore, domestic as well as global automobile manufacturers are making greater efforts in cost reduction to strengthen the competitiveness. According to statistical data, logistics cost in domestic manufacturers is higher than advanced countries. In this study, we developed program to effectively manage standard time of procurement logistics, and confirm based on A-automobile factory data. For the purpose, we develop the system which is possible to manage standard time as well as calculate man-hour. Program is not just for calculating and managing standard man-hour, scenarios analysis function will be added to calculate benefit while introduce logistics automated equipment. In this study we propose scenario using AGV instead of electric motor while move component. In the scenario analysis, job constitution is changed, and then we use system to compare the result. We can confirm standard man-hour is reduced from 22.3M/H to 14.3M/H. In future research, it is necessary scenario analysis function, and develop algorithm with realistic constraint condition.

Fracture Behavior of Polycarbonate/Polyestercarbonate Blends (폴리카보네이트/폴리에스터카보네이트 블렌드의 파괴 거동)

  • Lee, Yong-Bum;Lee, Choon-Soo;Kim, Dae-Sik;Kim, Jong-Hyun;Jho, Jae-Young;Lee, Sang-Soo
    • Polymer(Korea)
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    • v.35 no.6
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    • pp.537-542
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    • 2011
  • Fracture behaviors of polycarbonate (PC)/polyestrercarbonate (PEC) blends and their miscibility have been examined to find out the mechanism of ductilie-brittle transition of fracture behavior which would be a main governing factor on the thickness sensitivity of impact strength of PC. $T_g$ measurement showed that PEC with a carbonate content higher than 30 mol% was miscible with PC. In the notched Izod impact test of PC, ductile-brittle transition occurred in the range of 4 to 5 mm thickness. The impact strength of miscible PC/PEC5 blends ductile-fractured in the thin specimens decreased with increasing PEC5 content, which was in accordance with the decrease of elongation at break in tensile test. In the brittle fracture of the thick specimens, the impact strength was well correlated with the plastic zone size in the vicinity of the notch tip.

A Study on the Improvement of Load Balance for Materials Supply Worker in Automobile Assembly Line (자동차 조립공정 부품공급 작업자별 부하밸런스 평준화 알고리즘 연구)

  • Jang, Jung-Hwan;Jang, Jing-Lun;Quan, Yu;Jho, Yong-Chul;Kim, Yu-Seong;Bae, Sang-Don;Kang, Du-Seok;Lee, Jae-Woong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.18 no.4
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    • pp.107-114
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    • 2016
  • The efficiency of the purchasing and procurement logistics is important in automotive industry. The rationalization of production system is directly impact on productivity and quality. For this reason importance of logistics is high. Despite we are continuously making effort, our country are still below the level than developed country on logistics efficiency. Rising labor costs is an important factor in increasing logistics costs. So workforce reduction in logistics department is a large part. We deal with A-company inbound logistics, especially procurement logistics in automotive logistics as research object. So in this study we do research on work load balance about workers. We do research on 1,475 kinds of components in procurement process. We applied work load balance algorithm on chassis, final, sequence, trim warehouses workers. According to number of workers and average M/H, algorithm is applied in two ways. After applied work load balance algorithm we reduced numbers of workers from 28 to 20 and improved worker load balance rate from 47.1% to 93.7%.

Cyclic Deformation Behaviors under Isothermal and Thermomechanical Fatigue Conditions in Nb and Mo Added 15Cr Ferritic Stainless Steel (Nb 및 Mo 첨가 페라이트계 스테인리스강의 등온 저주기 및 열기계적 피로에 따른 변형거동)

  • Jung, Jae Gyu;Oh, Seung Taik;Choi, Won Doo;Lee, Doo Hwan;Lim, Jong Dae;Oh, Yong Jun
    • Korean Journal of Metals and Materials
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    • v.47 no.11
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    • pp.707-715
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    • 2009
  • This paper deals with cyclic stress and strain responses during isothermal low cycle fatigue (LCF) and thermo-mechanical fatigue (TMF) loadings on Nb and Mo containing 15Cr stainless steel, which is used for exhaust manifolds in automobiles. The test temperatures ($T_{i}$) of the isothermal LCF were 600 and $800^{\circ}C$. The minimum temperature of the TMF test was $100^{\circ}C$ and the maximum temperaures ($T_{p}$) were varied between 500 and $800^{\circ}C$. In both loading conditions, weak cyclic softening is observed at $T_{i}=T_{p}=800^{\circ}C$, but the transition to strong cyclic hardening is completed with the temperature decrease below $T_i=600{\sim}700^{\circ}C$ for LCF and $T_{p}=500{\sim}600^{\circ}C$ for TMF. The stress-strain hysteresis loops in the TMF loading show a significant stress relaxation during compressive (heating) half cycle at $T_{p}>500^{\circ}C$, which develops tensile mean stress during cycling. Due to the stress relaxation, the TMF test sample reveals much lower dislocation density than the isothermally fatigued sample at the same temperature with $T_{p}$. A detailed correlation between fatigue microstructure and cycling deformation behavior is discussed.

Deep Learning-Based Daily Baseball Attendance Predcition (딥러닝 기반 일별 야구 관중 수 예측)

  • Hyunhee Lee;Seoyoung Sohn;Minseo Park
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.3
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    • pp.131-135
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    • 2024
  • Baseball attracts the largest audience among professional sports in Korea. In particular, attendance is the primary source of income in baseball. Previous studies have limitations in reflecting the characteristics of individual stadium. For instance, the KIA Tigers exhibit the highest away game revenue among domestic teams, but they show lower home game earnings. Therefore, we aim to predict the daily attendance at the Gwangju-KIA Champions Field of the KIA Tigers using deep learning. We collected and preprocessed daily attendance, dates, weather, and team-related variables for Gwangju-KIA Champions Field from 2018 to 2023. We propose a deep learning-based linear regression model to predict the daily attendance. We expect that the proposed deep learning model will be used as basic information to increase the club's revenue.

Effect of Refractories on Coating Material Properties in Evaporative Pattern Casting Process (소실모형주조용 도형재 특성에 미치는 충전재의 영향)

  • Choi, Hyun-Jin;Oh, Young-Kun;Jun, Ghi-Chan;Lee, Sung-Chun;Lee, Gyung-Whan
    • Journal of Korea Foundry Society
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    • v.17 no.6
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    • pp.569-576
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    • 1997
  • Coating materials for Evaporative Pattern Casting (EPC) process have been developed to investigate the effect of refractories on coating material properties. Three types of developed and one foreign coating materials were used. The former designated as A, B, C and the latter named S.K. The refractory of coating material A is spherical shape of zirconia, and the ones of B, C and S.K. is flake shape of mica. Strength, permeability at room and elevated temperature, anti-sand attachability and carbon residuary were evaluated at each coating materials. Permeability measurement device for elevated temperature was also designed. The zirconia type of coating material had excellent permeability, on the other hand the mica type had good strength and anti-sand attachability. It was found that the refractories were not broken during casting, so permeability indicated same trend at both room and elevated temperature. Based on results, coating material contained small size of mica which is designated as B has the best combination for cast iron.

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Feasibility Study on Robust Calibration by DoE to Minimize the Exhaust Emission Deviations from Injector Flow Rate Scatters (DoE를 이용한 인젝터 유량 편차에 의한 배출가스 편차에 대한 강건 엔진 매핑 가능성의 검토)

  • Chang, Jin-Seok;Cheong, Jae-Hoon;Jo, Chung-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.134-143
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    • 2008
  • The hardware scatters as well as the engine parameters calibration have strong influences on exhaust emissions in recent diesel engines. In this research DoE(Design of Experiments) optimizations were done to study the possibility of minimizing the emission deviations caused by flow rate scatters of the injectors. It has been shown that the optimization of engine calibration, which minimizes the emission deviations, is feasible by establishing a target function representing the emission deviations for test results of maximum, mean and minimum flow rate injectors. It has also been shown that optimization of both emission deviations and emission level is possible by sequential DoE optimizations of the target functions representing the emission level and the emission deviations respectively with the appropriate boundary limits.