• 제목/요약/키워드: Journal Bearing Wear

검색결과 200건 처리시간 0.025초

미스트기 부품의 고장실태조사에 의한 신뢰성의 예측 (Presumption on the Failures, the Causes and the Reliability of the Mist and Dust Blower)

  • 금동혁;최재갑
    • 한국농공학회지
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    • 제17권1호
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    • pp.3702-3711
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    • 1975
  • This study was originated to investigate the imparired parts of the mist and dust blowers and intended to analyze the causes of their failures by the use of the Weibull probability paper. By the use of the paper, the parts which were needed to change the design, the force of the urgency, the mean time between failures of the parts and the basic causes of the troubles could be predicted. The survey showed that the following parts got out of order: (A) flexible rubber hose, (B) blowing fan, (C) lead valve, (D) piston ring. (E) crank main bearing, (F) coil in magneto and (G) needle valve in carburettor. The analysis of the survey indicated that the parts G, C, E and D were belonged to "wear-out failure", and that the mean time between failures became shorter in order as indicated above. To insure longer lives of those parts, it would be necessary to change the design and the material and to upgrade operators mechanical technique of the mist and dust blower. The failure of the parts A, B and F was classified as "randomfailure", and they did not seem to be the "wear-out" at that time. The parts B and F was evaluated as "initial failure". Quality controls and operating tests by the producer. and the operational training for users should be strengthened so as to eliminate these failures. Were the failures only in the parts A, C, D, E, F and G, it could be said that the "reliability" of the mist and dust blower would fall to 10 percent in the second year, and 50 percent of the mist and dust blowers would fail in all parts A, C, D, E, F and G before the blower would have control insect and disease in 58.2 hectares. The use of the Weibull probability paper for analyzing failures of the mist and dust blowers was effective in that it analyzed failure in the relationship between strength of the parts and users actual circumstanoes.

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유한요소기법을 이용한 복합재 풍력 블레이드 구조해석 (Structural Analysis of Composite Wind Blade Using Finite Element Technique)

  • 김운성;박경렬;강성민;최용석;정경은;이수민;이경준
    • Tribology and Lubricants
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    • 제40권4호
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    • pp.133-138
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    • 2024
  • This study evaluates the structural safety of wind turbine blades, analyzes the behavior of composite laminate structures with and without defects, and assesses surface erosion wear. The NREL 5 MW standard is applied to assign accurate composite material properties to each blade section. Modeling and analysis of the wind turbine blades reveal stable behavior under individual load conditions (gravity, motor speed, wind speed), with the web bearing most of the load. Surface erosion wear analysis in which microparticle impacts are simulated on the blade coating shows a maximum stress and maximum displacement of 14 MPa and 0.02 mm, respectively, indicating good initial durability, but suggest potential long-term performance issues due to cumulative effects. The study examines defect effects on composite laminate structures to compare the stress distribution, strain, and stiffness characteristics between normal and cracked states. Although normal conditions exhibit stable behavior, crack defects lead to fiber breakage, high-stress concentration in the vulnerable resin layer, and decreased rigidity. This demonstrates that local defects can compromise the safety of the entire structure. The study utilizes finite element analysis to simulate various load scenarios and defect conditions. Results show that even minor defects can significantly alter stress distributions and potentially lead to catastrophic failure if left unaddressed. These findings provide valuable insights for wind turbine blade safety evaluations, surface protection strategies, and composite structure health management. The methodology and results can inform the design improvements, maintenance strategies, and defect detection techniques of the wind energy industry.

미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제2보 - 그루브 깊이의 영향 (Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 2 - Effect of Groove Depth)

  • 박태조;장인규
    • Tribology and Lubricants
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    • 제35권6호
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    • pp.382-388
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    • 2019
  • It is currently well known that surface textures act as lubricant reservoirs, entrap wear debris, and hydrodynamic bearings, which can lead to certain increases in load-carrying capacities. Until recently, the vast majority of research has focused on parallel sliding machine components such as thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and their hydrodynamic pressure is mainly generated by the wedge action. Following the first part of the present study that investigates the effect of groove position on the lubrication performances of inclined slider bearings, this paper focuses on the effects of groove depths and film thicknesses. Using a commercial computational fluid dynamics (CFD) code, FLUENT, the continuity and Navier-Stokes equations are numerically analyzed. The results show that the film thickness and groove depth have a significant influence on the pressure distribution. The maximum pressure occurs at the groove depth where the vortex is found and, as the depth increases, the pressure decreases. There is also a groove depth to maximize the supporting load with the film thickness. The friction force acting on the slider decreases with deeper grooves. Therefore, properly designed groove depths, depending on the operating conditions, can improve the load-carrying capacity of inclined slider bearings as compared to the bearings without a groove.

현장용 교정 장치를 이용한 3-컵 풍속계의 교정 방법 (Calibration System for Three-Cup Anemometers)

  • 전세종;이생희;최용문
    • 대한기계학회논문집B
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    • 제34권3호
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    • pp.325-331
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    • 2010
  • 3-컵 풍속계는 자동기상측정, 환경 모니터링, 풍력 발전에 필요한 풍속을 측정하기 위해 널리 사용되고 있다. 일반적으로 3-컵 풍속계의 회전부를 지지하는 베어링은 오염물질, 진동 또는 돌풍 등의 여러 요인에 의해 마모되기 쉽고, 이로 인해 풍속에 대한 출력 특성이 장기적으로 변한다. 따라서 3-컵 풍속계를 주기적으로 교정하여 풍속에 대한 출력 특성을 유지 및 관리해야 한다. 본 연구에서는 3-컵 풍속계가 설치된 현장에서 풍속계를 교정 할 목적으로 제트 유동을 이용한 현장용 교정 장치를 제작하였다. 현장용 교정 장치가 3-컵 풍속계를 교정할 수 있는지 확인하기 위해, 현장용 교정 장치의 제트 유동 특성을 측정하였다. 현장용 교정 장치를 가지고 5 종류의 3-컵 풍속계들을 교정하였고, 풍동에서 3-컵 풍속계를 교정한 결과와 비교하였다.

알루미늄 합금의 초정밀 선삭 가공에 있어서 PCD와 MCD 공구의 절삭 특성 비교 (The Comparison of Cutting Characteristics of PCD and MCD Tools in the Ultraprecision Turning of Aluminum Alloy)

  • 김형철;함승덕;홍우표;박영우;김기수
    • 한국정밀공학회지
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    • 제17권12호
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    • pp.68-75
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    • 2000
  • This paper presents the construction of an ultra-precision machining system and machining experiments using the developed system. The system is composed of air bearing system, granite bed, air pad, and linear feeding mechanism. The cutting conditions have great effect on the surface quality in ultra-precision machining. the ultra-precision machining is mainly processed by several ${\mu}{\textrm}{m}$ depth of cut and feed rate. For this, tools with sharper cutting edge and less tool wear are needed. To satisfy these requirement, diamond is generally used as a tool material for ultra-precision machining. In order to evaluate the cutting characteristics of the PCD and MCD tools on the aluminum alloy, the machining experiments performed using the developed system.

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초전도자기베어링을 이용한 플라이휠 에너지 저장장치의 진동특성에 관한 연구 (A Study on Vibration Characteristics of Flywheel Energy Storage System Using Superconducting Magnetic Bearings)

  • 김종수;이수훈
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.170-177
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    • 1998
  • The purpose of superconducting magnetic bearing flywheel energy storage system(SMB-FESS) is to store unused nighttime electricity as kinetic energy and convert it to electricity during daytime. The SMB-FESS is proposed as an efficient energy storage system because there is no mechanical problems, such as friction and wear The flywheel over SMB is rotated at a high speed, 50,000rpm. The major source of energy loss in the SMB-FESS is vibration of flywheel. Therefore, the vibration characteristics of SMB-FESS should be identified. In this study, the axial/radial stiffness and damping coefficient of SMB are measured by a vibration test. Natural frequencies and natural modes of flywheel and magnet are analyzed by a finite element method. The modal analysis of system is performed using the modal parameters of each component and the measured stiffness/damping coefficient. So, natural at frequencies and mode shapes of the joined system can be obtained. According to critical speed analysis, the system has two rigid conical modes in the low speed range. Nevertheless, the system has not been affected by the critical speed in the main operating range.

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차량용 주석 도금된 구리 커넥터에서 미세진동에 의한 전기접촉 저항변화에 관한 연구 (A study on change in electric contact resistance of the tin-plated copper connector of automotive sensor due micro-vibration)

  • 유환신;박형배
    • 한국항행학회논문지
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    • 제12권6호
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    • pp.653-658
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    • 2008
  • 자동차에 적용되는 각종 전자 부품의 복잡도는 21세기를 맞이하면서 급속도로 변화하고 있다. 특히, 각종 전기, 전자 시스템의 급증은 자동차의 안전과 직결되는 문제로 인식되고 있다. 차량의 전장 및 전자부품을 연결해주는 커넥터는 인간의 신경망과 같아서 조그마한 접촉 불량도 차량의 운전에 심각한 영향을 미칠 수 있다. 차량의 진동과 커넥터 단자의 열 변형으로 인한 프레팅 부식은 산화막을 형성하여 접촉저항을 증가시키고 특히 산화층은 진접촉면적의 감소와 상승저항 등 터널 효과에서 급격한 상승을 보이는 결과로 제어신호를 왜곡하여 작동기의 동작오류를 초례한다. 본 논문에서는 이러한 프레팅 부식 현상을 검증하기 위한 주석으로 도금된 구리 커넥터에 스텝핑 모터를 사용하여 일정한 변위를 갖는 미세 진동을 유발하여 프레핑 부식의 진행과 접촉저항의 변화를 고찰하여 이에 대한 대비책을 강구하고자 한다.

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심장 내 이식형 축류 혈액 펌프용 자성 유체 축봉의 내압 특성 (Characteristics of the Sealing Pressure of a Magnetic Fluid Shaft Seal for Intra-Cardiac Axial Flow Blood Pumps)

  • 김동욱
    • 대한전기학회논문지:시스템및제어부문D
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    • 제51권10호
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    • pp.477-482
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    • 2002
  • One of the key technologic requirements for rotary blood pumps is the sealing of the motor shaft. A mechanical seal, a journal bearing, magnetic coupling, and magnetic suspension have been developed, but they have drawbacks such as wear, thrombus formation, and power consumption. A magnetic fluid seal is durable, simple, and non power consumptive. Long-term experiments confirmed these advantages. The seal body was composed of a Nd-Fe-B magnet and two pole pieces; the seal was formed by injecting magnetic fluid into the gap (50${\mu}m$) between the pole pieces and the motor shaft. To contain the ferro-fluid in the seal and to minimize the possibility of magnetic fluid making contact with blood, a shield with a small cavity was attached to the pole piece. While submerged in blood, the sealing pressure of the seal was measured and found to be 31kPa with magnetic fluid LS-40 (saturated magnetization, 24.3 KA/m) at a motor speed of 10,000 rpm and 53kPa under static conditions(0mmHg). The specially designed magnetic fluid seal for keeping liquids out is useful for axial flow blood pumps. The magnetic fluid seal was incorporated into an intra-cardiac axial flow blood pump.

Characterization of the effect of joint clearance on the energy loss of flexible multibody systems with variable kinematic structure

  • Ebrahimi, Saeed;Salahshoor, Esmaeil;Moradi, Shapour
    • Structural Engineering and Mechanics
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    • 제63권5호
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    • pp.691-702
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    • 2017
  • Clearances are essential for the assemblage of mechanisms to allow the relative motion between the joined bodies. This clearance exists due to machining tolerances, wear, material deformations, and imperfections, and it can worsen the mechanism performance when the precision and smoothly-working are intended. Energy is a subject which is less paid attention in the area of clearance. The effect of the clearance on the energy of a flexible slider-crank mechanism is investigated in this paper. A clearance exists in the joint between the slider and the coupler. The contact force model is based on the Lankarani and Nikravesh model and the friction force is calculated using the modified Coulomb's friction law. The hysteresis damping which has been included in the contact force model dissipates energy in clearance joints. The other source for the energy loss is the friction between the journal and the bearing. Initial configuration and crank angular velocity are changed to see their effects on the energy of the system. Energy diagrams are plotted for different coefficients of friction to see its influence. Finally, considering the coupler as a flexible body, the effect of flexibility on the energy of the system is investigated.

The Determinants of Consumer Purchasing Decisions of Health Food Products: An Empirical Study from Indonesia

  • EKASARI, Ratna;JAYA, I Made Laut Mertha
    • The Journal of Asian Finance, Economics and Business
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    • 제8권12호
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    • pp.519-528
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    • 2021
  • The COVID-19 pandemic struck several countries in 2020. After the government officially announced that individuals will be working from home, shut public service agencies, and compelled people to wear masks and maintain social distance, several hundred business actors were forced to shut down their firms. The purpose of this study is to help companies determine the steps for a new marketing strategy for healthy food products in Indonesia. The number of samples was 500 respondents. The variance-based Structural Equation Modeling (SEM) method was used to conduct this investigation, which was similar to a marketing study. The findings show that in Indonesia, lifestyle and price perceptions influence healthy food product purchasing decisions. Meanwhile, brand awareness and customer attitudes had no bearing on healthy food products purchase decisions. The novelty of this study stems from the discovery of new opportunities for business players to market healthy food products during the current COVID-19 period. This opportunity arises as a result of changes in customer lifestyles and price perceptions, both of which must be taken into account by organizations to offer nutritious food items at reasonable rates in Indonesia.