• Title/Summary/Keyword: Jetting

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Electrohydrodynamic Ink Jetting Monitoring based on Current Measurement (전류 측정을 이용한 수력학적 잉크젯 토출 모니터링)

  • Kwon, Kye-Si;Lee, Dae-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.449-454
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    • 2012
  • The method for spraying of liquid through an electrical filed has become a printing method since it can make very small droplet. To increase the reliability using the electro-hydrodynamic (EHD) jet printing, the jetting status needs to be monitored. Vision measurement techniques using high speed camera has been used to visualize the jet images. However, it requires image processing of a lot of images after image acquisitions. So, it is difficult to understand jet behavior such as jetting frequency, jet repeatability etc. In this work, a low cost electrical current measurement method was developed to measure electrical current from EHD jet printing. To verify the jetting monitoring capability of developed circuit, images from high speed camera were processed for comparison purpose.

A Study on Pb/63Sn Solder Bumps Formation using a Solder Droplet Jetting Method (Solder Droplet Jetting 방법을 이용한 Pb/63Sn 솔더 범프의 형성에 관한 연구)

  • 손호영;백경욱
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.11a
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    • pp.122-127
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    • 2003
  • 본 논문에서는 새로운 솔더 범프 형성 방법 중의 하나인 Solder droplet jetting에 의한 솔더 범프 형성 공정에 대해 연구하였으며, 이를 위해 솔더 제팅 직후의 안정한 솔더 액적(solder droplets)의 형성을 위한 공정 변수들의 영향에 대해 먼저 알아보았다 이를 위해 제팅 노즐에 가해지는 파형과 용융 솔더의 온도, 질소 가스의 압력 등에 의한 영향을 주로 살펴보았다. 다음으로 리플로를 거쳐 솔더 범프를 형성하였으며, 다양한 크기의 솔더 범프를 간단한 방법으로 형성하였다. 또한 무전해 니켈/솔더 계면 반응과 Bump shear test를 통한 기계적 성질을 고찰하는 한편, 계면 반응 결과는 스크린 프린팅에 의해 형성된 솔더 범프의 결과와 비교함으로써, 저가의 공정으로 미세 피치를 갖는 솔더 범프를 형성할 수 있는 Solder droplet jetting 방법이 기존의 방법에 의해 형성된 솔더 범프의 특성과 유사함을 고찰하였다. 마지막으로 실제 칩에 적용 되는 솔더 범프를 형성하여 플립칩 어셈블리 및 전기적 테스트를 수행하여, Solder droplet jetting이 실제 차세대 플립칩용 솔더 범프 형성 방법으로서 적용될 수 있음을 고찰하였다.

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Relationship between Ink Jetting Speed and Inkjet input Waveform Parameters (잉크젯 입력 파형의 파라미터와 토출 속도의 관계)

  • Kwon, Kye-Si;Myung, Jae-Hwan;Um, Tai-Joon;Joo, Young-Cheol;Lee, Sang-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.143-147
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    • 2009
  • Inkjet printing makes use of ink droplets to form required patterns on a substrate. In order for the inkjet technology to produce reliable patterning tools, the jetting performance needs be controlled precisely. For controlling ink jetting performance, input waveform should be properly designed. In the past, the research was focused on designing dwell time of the input waveform for controlling jetting speed. However, the jetting performance is also closely related to rising and falling time. In this study, the effect of the rising and falling time on droplet speed will be investigated by measuring the droplet speed. In this study, the power OP amp (PA98A) was used in order to drive piezo inkjet head by amplifying the waveform generated from arbitrary function generator. The experimental results show that change of rising and falling time in the waveform not only affect the droplet speed but also optimal dwell time.

Effect of plate slope and water jetting on the penetration depth of a jack-up spud-can for surficial sands

  • Han, Dong-Seop;Kim, Seung-Jun;Kim, Moo-Hyun
    • Ocean Systems Engineering
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    • v.4 no.4
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    • pp.263-278
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    • 2014
  • The spudcan requires the suitable design considering the soil, platform, and environmental conditions. Its shape needs to be designed to secure sufficient reaction of soil so that it can prevent overturning accidents. Its shape also has to minimize the installation and extraction time. Even in the same soil condition, the reaction of soil may be different depending on the shape of spud can, mainly the slope of top and bottom plates. Therefore, in this study, the relation between the slope of plates and the reaction of soil with and without water jetting is analyzed to better understand their interactions and correlations. For the investigation, a wind turbine installation jack-up rig (WTIJ) is selected as the target platform and the Gulf of Mexico is considered as the target site. A multi layered (sand overlying two clays) soil profile is applied as the assumed soil condition and the soil-structure interaction (SSI) analysis is performed by using ANSYS to analyze the effect of the slope change of the bottom plate and water jetting on the reaction of soil. This kind of investigation and simulation is needed to develop optimal and smart spudcan with water-jetting control in the future.

Experimental Analysis of Operating Parameters for Piezoelectric Jetting Dispenser (압전 젯팅 디스펜서의 작동 변수에 대한 실험적 분석)

  • Sohn, Jung Woo;Hong, Seung-Min;Kim, Gi-Woo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.10
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    • pp.685-691
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    • 2015
  • In this work, to identify effective parameter for performance of piezoelectric jetting dispenser, experimental investigation is carried out based on design of experiment. After preparing jetting dispenser using two stack-type piezoelectric actuators, basic working principle of the jetting dispenser is described. Eight operating conditions are chose as main factors and it is assumed that each factor has two levels. To reduce number of experiments for performance evaluation, the experimental sets are designed based on factional factorial design method. Experimental setup is established and the weight of single dot is measured by using precision scale. The main and interaction effects of factors are analyzed using commercial statistical program and optimal operating condition for small amount and small variation of weight of dispensed single dot are determined.

Phase Matching of Pressure Wave in a Drop-On-Demand Inkjet Print Head (요구 적출형 잉크젯 프린트 헤드에서의 압력파 위상 정합)

  • Kim, Myong-Ki;Hwang, Jun-Young;Lee, Sang-Ho;Kang, Kyung-Tae;Kang, Heui-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.9
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    • pp.116-125
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    • 2008
  • Inkjet printing technology with a drop-on-demand (DOD) inkget head technology has been recognized as one of versatile and low cost manufacturing tools in the electronics industry. Concerned with control of driving signal, however, general strategy to optimize jetting stability has not been understood well, because of the inherent complex multi-physics nature in inkjet phenomena. Motivated by this, present study investigates the effect of driving waveforms of piezoelectric head on jetting characteristics of DOD inkjet system focused on jetting stability with phase matching of pressure waves in the print head. The results show that velocities and volumes of the ink jetted droplets were linear relations with the driving signal's maximum voltage, while periodic behaviors are observed with the driving signal's pulse widths.

Phase Matching of Pressure Wave in a Drop-On-Demand Inkjet Print Head (요구 적출형 잉크젯 프린트 헤드에서의 압력파 위상 정합)

  • Kim, Myong-Ki;Hwang, Jun-Young;Lee, Sang-Ho;Kang, Kyung-Tae;Park, Mun-Su
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1444-1449
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    • 2007
  • Inkjet printing technology with a drop-on-demand (DOD) inkjet head technology has been recognized as one of versatile and low cost manufacturing tools in the electronics industry. Concerned with control of driving signal, however, general strategy to optimize jetting stability has not been understood well, because of the inherent complex multi-physics nature in inkjet phenomena. Motivated by this, present study investigates the effect of driving waveforms of piezoelectric head on jetting characteristics of DOD inkjet system focused on jetting stability with phase matching of pressure waves in the print head. The results show that velocities and volumes of the ink jetted droplets were linear relations with the driving signal's maximum voltage, while periodic behaviors are observed with the driving signal's pulse widths.

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Performance Characteristics of High Speed Jetting Dispenser Using Piezoactuator (압전작동기를 이용한 고속 토출 젯팅 디스펜서의 성능 특성)

  • Yun, Bo-Young;Nguyen, Quoc-Hung;Sohn, Jung-Woo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.4
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    • pp.432-438
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    • 2008
  • This paper presents a new jetting dispenser driven by a piezoelectric actuator at high operating frequency to provide very small dispensing dot size of adhesive in modern semiconductor packaging processes. After describing the mechanism and operational principle of the dispenser, a mathematical model of the structured system is derived by considering behavior of each component such as piezostack and dispensing needle. In the fluid modeling, a lumped parameter method is applied to model the adhesive whose rheological property is expressed by Bingham model. The governing equations are then derived by integrating the structural model with the fluid model. Based on the proposed model, dispensing performances such as dispensing amount are investigated with respect to various input trajectories.