• 제목/요약/키워드: JIT Production

검색결과 98건 처리시간 0.019초

혐기소화 시 미량 산소가 H2S 제거에 미치는 영향 (Effect of trace oxygen on H2S removal in anaerobic digestion)

  • 조은영;박광수;안종화
    • 산업기술연구
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    • 제39권1호
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    • pp.21-25
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    • 2019
  • This work experimentally determined the effect of microaerobic condition on anaerobic digestion of thickened waste activated sludge in semi-continuous mesophilic digesters at hydraulic retention time of 20 days. The concentration of hydrogen sulfide was $7{\pm}2ppm$ at the microaerobic condition and $14{\pm}2ppm$ at the anaerobic condition. Removal efficiency of volatile solid was not significantly different between microaerobic ($40{\pm}8%$) and anaerobic ($38{\pm}8%$) conditions. There was no important difference between microaerobic ($1,352{\pm}98ml/d$) and anaerobic ($1,362{\pm}104ml/d$) conditions in the biogas production, either. Therefore, it could be concluded that the application of the microaerobic condition was an efficient method of the hydrogen sulfide removal from the biogas.

공급사슬경영의 유효성 입증을 위한 최적화생산시스템의 시뮬레이션 (Simulation of Optimized Production Technology System to verify the Supply Chain Management's Effectiveness)

  • 김종상
    • 한국컴퓨터정보학회논문지
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    • 제6권1호
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    • pp.95-102
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    • 2001
  • 오늘날 공급사슬경영(Supply Chain Management)은 우리나라뿐만 아니라 전 세계적으로 기업경영의 화두가 되고 있다. 이는 비용절감, 리드타임 단축, 서비스 수준 향상 등의 가치창출이 기업내부에서 뿐만 아니라 오히려 기업과 기업 간에서 더욱 큰 잠재력을 가지고 있음을 발견하게 되었기 때문이다. 본 연구에서는 공급사슬경영의 논리적인 Frame work을 입증하기 위하여 최적화시스템을 시뮬레이션 한다. 최적화생산시스템을 이용하는 시스템 하에서는 생산 시스템의 문제를 효과적인 흐름의 통제라는 관점에서 파악하며. 생산 현장에서 발생하는 많은 문제가 이들 흐름을 방해하는 요인에 의하여 발생하고 있다고 간주하기 때문이다 이와 같은 실험을 통하여 본 연구에서는 최적화생산시스템의 시뮬레이션 결과를 제시하고, 이로써 공급사슬경영의 유용성을 입증하는데 그 의의가 있다

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물류창고 불출자 로드밸런스율 증대 휴리스틱 알고리즘 개발 (A Study on the Heuristic Algorithm Development for Load Balance Ratio Increase of Workers in Warehouse)

  • 전욱;장정환;장청윤;조용철;이창호
    • 대한안전경영과학회지
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    • 제19권1호
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    • pp.203-210
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    • 2017
  • Companies are pursuing the management of small quantity batch production or JIT(Just-in-time) system for improving the delivery response and LOB(Line Balancing) in order to satisfy consumers' increasing demands in the current global economic recession. And in order to improve the growth of production for reducing manufacturing cost, improvements of the Load Balancing have become an important reformation factor. Thus this paper is aimed at warehouse which procures materials on the assembly line in procurement logistics of automotive logistics and proceed with research on heuristic algorithm development which can increase the Load Balancing of workers. As a result of this study, when applied the primary target value, it was verified that the whole workers decreased from 28 to 24. Furthermore, when specified the secondary target value and applied algorithm once more, it was verified that the Load Balance Ratio was improved from 44.96% to 91.7%.

유전 알고리즘을 이용한 Work-In-Process 수준 최적화 (Optimizing Work-In-Process Parameter using Genetic Algorithm)

  • 김정섭;정지용;이종환
    • 산업경영시스템학회지
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    • 제40권1호
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    • pp.79-86
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    • 2017
  • This research focused on deciding optimal manufacturing WIP (Work-In-Process) limit for a small production system. Reducing WIP leads to stable capacity, better manufacturing flow and decrease inventory. WIP is the one of the important issue, since it can affect manufacturing area, like productivity and line efficiency and bottlenecks in manufacturing process. Several approaches implemented in this research. First, two strategies applied to decide WIP limit. One is roulette wheel selection and the other one is elite strategy. Second, for each strategy, JIT (Just In Time), CONWIP (Constant WIP), Gated Max WIP System and CWIPL (Critical WIP Loops) system applied to find a best material flow mechanism. Therefore, pull control system is preferred to control production line efficiently. In the production line, the WIP limit has been decided based on mathematical models or expert's decision. However, due to the complexity of the process or increase of the variables, it is difficult to obtain optimal WIP limit. To obtain an optimal WIP limit, GA applied in each material control system. When evaluating the performance of the result, fitness function is used by reflecting WIP parameter. Elite strategy showed better performance than roulette wheel selection when evaluating fitness value. Elite strategy reach to the optimal WIP limit faster than roulette wheel selection and generation time is short. For this reason, this study proposes a fast and reliable method for determining the WIP level by applying genetic algorithm to pull system based production process. This research showed that this method could be applied to a more complex production system.

건설공사의 적시생산을 위한 자재공급 모델링 -전기설비 케이블덕트관 사례- (Supply Chain Modelling for JIT of the Costruction)

  • 김보현;김창덕
    • 한국건설관리학회:학술대회논문집
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    • 한국건설관리학회 2002년도 학술대회지
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    • pp.490-493
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    • 2002
  • 건설 전단계에서 통합적인 관리를 위해서는 건설 전단계에 걸친 관리가 이루어져야 하고, 이러한 프로세스가 원활히 이루어지기 위해서는 자재의 원활한 조달이 이루어져야 한다. 현재 국내${\cdot}$외에서는 공급사슬관리를 위한 도구로서 인터넷을 활용한 통합조달과 자재의 분류체계를 통한 인터넷활용 방안에 대하여 연구${\cdot}$개발중이다. 본 연구의 목적은 건설자재 중 전기설비자재인 케이블덕트관의 공장제작과정과, 공정과정 흐름을 모델링하여 각 단계에서 발생되는 낭비요소들을 파악하여 개선점을 제시하는데 있다.

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Tire Industry and Its Manufacturing Configuration

  • Lee, Young-Sik;Cpim;Lee, Jin-Kyu
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
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    • pp.135-138
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    • 2000
  • This paper is intended to propose what manufacturing configuration (manufacturing planning and shop floor control) is suitable for the tire industry. Basically tire-manufacturing process is mixed-products, parallel-disconnected-flow-shop. Both throughput time and cycle tine are very short, the variety of tires is very high, the setup time is long, shop floor data reporting requirements is high, and there are many equipments and people working. And with no exception, tire industry also now confronts increasing requirements of delivery conformance with the above peculiar characteristics of tire manufacturing and changing market environments, this paper suggests, weekly master scheduling with no MRP is desirable and traditional kanban is right selection for shop floor control/scheduling. This paper describes why this configuration should be, using the manufacturing engineering principles and some new insights like four primitives of parallel flow shop. Generally known that shop with high parallel-product-mix and long setup time isn't good candidate for kanban. The four primitives of parallel flow shop explain why kanban is also useful scheduling technique in that environment.

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국산 저가형 실리카퓸을 이용한 고성능 콘크리트의 물리적 특성 분석 (Analysis of physical properties of high-performance concrete using domestic low-cost silica fume)

  • 김상도;윤경구;한승연;이겨레
    • 산업기술연구
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    • 제37권1호
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    • pp.32-36
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    • 2017
  • In this study, as part of a research on the development of economical high-performance concrete with high strength and high quality, the physical properties of high-performance concrete were analyzed by substituting a certain amount of low-cost domestic silica fume exempted from the re-importation type distribution structure of the domestic production and the existing high-priced silica fume distribution structure. Performing tests to identify the physical properties of the fresh and hardened concrete and durability analogy of the concrete which use low-cost domestic silica fume and imported silica fume, the chloride ion penetration resistance test result showed that the strength difference between the low-cost silica fume and the imported silica fume is not big but the strength of the low-cost silica fume was measured higher than the imported silica fume. The chloride ion penetration resistance of all variables was measured as "very low". Since the low-cost domestic silica fume can be used as a high-performance admixture of concrete, the results suggest that it is possible to produce a more economical high-performance concrete.

칸반시스템에서 수요와 도착간격 변동에 따른 컨테이너 크기에 관한 시뮬레이션 연구 (A simulation study of container size based on the variance of demand and interarrival time in Kanban systems)

  • 손권익;함성호
    • 산업기술연구
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    • 제19권
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    • pp.301-312
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    • 1999
  • The purpose of this paper is to study the effects of container size with multi-stage and multi-item on average inventory and customer service level in Kanban systems. We use the different distributions of demand and interarrival time for each item to show that we had better to change the container size depending on different type of item for this simulation study. The small lot size can be used for container size of a single item if there is no setup time. The container size should be identical with average order size as setup time increases. The fill rate increases if the container size is large with multi-item. However, it is difficult to establish the effective container size because the effects of the container size on the order queue time are not clear. It is suitable to use the average order size as the container size for each item if the variance of demand and interarrival time of each item is relatively small. It is effective to sue the average container size if the variance of them is relatively large.

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공급사슬에서 다완제품-원자재의 통합재고정책에 관한 연구 (A Generalized Integrated Inventory Model for a Multi-Item and its Raw Materials)

  • 김대홍
    • 산업경영시스템학회지
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    • 제35권4호
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    • pp.83-97
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    • 2012
  • In this paper, we consider a single-manufacturer single-buyer supply chain problem where a single manufacturer purchases and processes raw materials into a family of items in order to deliver a family of items to a single buyer at a fixed interval of time for effective implementation of Just-In-Time Purchasing. An integrated multi-item lot-splitting model of facilitating multiple shipments in small lots between buyer and manufacturer is developed in a JIT Purchasing environment. Previous research on the integrated model assumed that the manufacturer orders raw materials m (integer) times for every production run (lot multiplier policy for the raw material). In this paper, we consider a generalized policy in the replenishment of raw materials, allowing lot multiplier policy and lot splitting policy. An iterative solution procedure is developed to find the order interval for finished goods and raw materials, and number of shipments between buyer and manufacturer. We show by numerical example that when the integrated policy is adopted by both buyer and manufacturer in a cooperative manner, both parties can benefit.

물류혁신을 위한 자재통합공동물류 시행에 관한 연구(A사 물류시스템 개선사례를 중심으로) (A Study of Trials on Material Integration Pool System for Logistics Rationalization - Basing on the Improvement a precedent about Logistics System of 'A' Enterprise -)

  • 원유존;강경식
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2006년도 추계공동학술대회
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    • pp.373-383
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    • 2006
  • Logistics is one of the most important factors to manage a stream of materials in economic environment. Establishing effective logistics system needs to consider some constraints which are fluctuation of materials volume, a long distance between makers and consumers, one way logistics and small quantity batch production. It is estimated that Unit Load System should be a powerful method to cope with those problems. It helps to realize the key issues which are Standardization and Logistics Pool System The Material Unification of Logistics System is able to participate in all kinds of industries including manufacturing, distribution and logistics. This system has some merits which are a long distance transportation cost down, product recovery, and treatment in the unbalance of demand and supply caused by unstable materials volume. Four strategies of Material Logistics Model are Packing Rationalization, Logistics Pool System, JIT System application and establishing effective infrastructure. The Material Unification Of Logistics System based on Unit Load System achieves efficiency of logistics and largely decreases moving cost.

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