• Title/Summary/Keyword: J-weld

Search Result 320, Processing Time 0.025 seconds

Optimization of Friction Welding of Cr-Mo Steels and Real-Time Nondestructive Evaluation by Acoustic Emission Method (Cr-Mo강의 마찰용접 최적화와 음향방출법에 의한 실시간 비파괴적 평가)

  • Oh, S.K.;Jang, J.H.;Chang, H.K.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.15 no.4
    • /
    • pp.511-519
    • /
    • 1996
  • The purposes of this study are 1) to develop optimum FRW technique of SNCM220, SCM435, SACM645 and SCM415 bar-to-bar similar friction welding, 2) to develop in-process real-time weld quality nondestructive evaluation technique by acoustic emission method, and 3) to certify of weld quality by inspection of tensile fracture surface on friction welded joints.

  • PDF

Fatigue Crack Propagation Behavior of 316L Stainless Steel and Frequency Characteristics of its Acoustic Emission (316L 스테인리스강의 피로균열 진전 거동과 음향방출신호의 주파수 특성)

  • Lee, S.K.;Do, J.Y.;Nam, K.W.;Kang, C.Y.;Ahn, S.H.
    • Journal of Power System Engineering
    • /
    • v.4 no.2
    • /
    • pp.52-57
    • /
    • 2000
  • We investigated the fatigue crack propagation of base metal, weld metal and heat attected zone in 316L stainless steel. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis method. The specimens of weld metal and HAZ had longer fatigue life and slower rate of crack propagation better than base metal. And as a result of time-frequency was 200-300 kHz was obtained by fatigue crack propagation and 500 kHz was obtained by dimple and separate of inclusion.

  • PDF

Laser Welding of Thermoplastics Using the Absorbing Materials (열가소성 플라스틱의 흡수체를 이용한 레이저 접합)

  • Seo M.H.;Ryu K.H.;Nam G.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.06a
    • /
    • pp.430-433
    • /
    • 2005
  • Laser bonding between similar and dissimilar thermoplastics has been investigated by making use of laser transmission weld technique. Spot welding of two layers of plastic materials has been demonstrated by using of a high-quality diode-laser with 808nm wavelength. Weld areas increases according to power density, exposure time. The results of peel out test show that peel strengths increase with the area of molten plastics. Layers, which have the same chemical properties, have good bonding qualities. A bonding method which dye film is coated on the interface is used for laser bonding between plastics with high transmission for laser wavelength. Laser transmission bonding is worthy of attention because it is not in contact, requires a few tooling devices, allows a flexible energy delivery and produces nearly invisible welds

  • PDF

Prediction of Chemical Composition of Pure Weld Metal in SAW

  • Kim Y.;Ryu D. H.;Kim J. S.;Lee B. Y.
    • International Journal of Korean Welding Society
    • /
    • v.5 no.1
    • /
    • pp.10-14
    • /
    • 2005
  • An element of Pure Weld Metal(PWM) is important factor to understand the Flux's conduct in Submerged Arc Welding(SAW). To get the element of PWM, pile-up welding over than 10 layers have been used in the past. But, it took a long time to analyze the elements of PWM in this method. Therefore, in this study, instead of pile-up welding over than 10 layers, one pass bead welding is used to predict an element of PWM using mathematical formula which got to be derived. As a results that applied the formula, there was no differences between theoretical and experimental value except the element Mn and Si.

  • PDF

Experiment and Analysis of the Residual Stress for Multipass Weld Pipes by the Neutron Diffraction Method

  • Kim S. H.;Lee J. H.
    • International Journal of Korean Welding Society
    • /
    • v.5 no.1
    • /
    • pp.1-9
    • /
    • 2005
  • Multipass welds of 316L stainless steel have been widely employed to the pipes of Liquid Metal Reactors. Owing to localized heating and a subsequent rapid cooling by the welding process, residual stress arises in the weld of the pipe. In this study, the residual stresses in the 316L stainless steel pipe welds were calculated by the finite element method using the ANSYS code. Also, the residual stresses both on the surface and in the interior of the thickness were measured by the HRPD(High Resolution Powder Diffractometer) instrumented in the HANARO Reactor. The experimental data and the calculated results were compared and the characteristics of the distribution of the residual stress were discussed.

  • PDF

Evaluation of Microstructural and Mechanical Properties of SA508 cl.3 Heat Affected Zone Produced by RPV Cladding

  • Lee, J.S.;Kim, I.S.;Kwon, S.C.
    • Proceedings of the Korean Nuclear Society Conference
    • /
    • 2004.10a
    • /
    • pp.867-868
    • /
    • 2004
  • The maximum width of HAZ of SA508치.3 steel produced by overlay RPV cladding was approximately 10 mm and it was composed of variety of microstructures with various grain size and precipitates. In addition, along the weld fusion line there formed a heavy carbide precipitation zone in the width of $20{\sim}30\;{\mu}m$. 2. As the specimen sampling position approached to the weld fusion line, the increase in yield and tensile strength was approximately 90 and 40 MPa, respectively. Meanwhile, the plastic fracture strain reduced from 14 to 8 percent. 3. The lowest SP energy and the highest ductile to brittle transition temperature in the HAZ were observed at the coarse- and fine-grained HAZ.

  • PDF

Microstructural Evolutions and Microhardness of the Heat Treated Ni-base Superalloy Weldment (Ni기 초합금 용접부의 열처리에 따른 미세조직 변화와 미세경도)

  • Kim, G.S.;Ji, J.H.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.18 no.5
    • /
    • pp.297-304
    • /
    • 2005
  • This study was performed to determine the repair weldability of the damaged Ni type superalloy used for gas turbine blade. The experimental works included the evaluation of the microstructures of the damaged blade, selection of the repair welding procedure, characterization of repair weldment and finding the heat treatment procedures for repaired weldment. The morphology of the microstructure for the base metal was composed of austenite matrix with cubical ${\gamma}^{\prime}$ phase, MC type coarse precipitates located within grain and fine $M_{23}C_6$ type precipitates decorated at grain boundaries. The repair welding process using 90 amp current exhibited the best weld properties showing no weld microcracks. The solution and aging heat treatments of the repaired weldment could recover the original service properties of the damaged blade.

PC/ASA blends having enhanced interfacial and mechanical properties

  • Kang, M.S.;Kim, C.K.;Lee, J.W.
    • Korea-Australia Rheology Journal
    • /
    • v.18 no.1
    • /
    • pp.1-8
    • /
    • 2006
  • Blend of bisphenol-A polycarbonate (PC) and (acrylonitrile-styrene-acrylic rubber) terpolymer (ASA) having excellent balance in the interfacial properties and mechanical strength was developed for the automobile applications. Since interfacial adhesion between PC and styrne-acrylonitrile copolymer (SAN) matrix of ASA is not strong enough, two different types of compatibilizers, i.e, diblock copolymer composed of tetramethyl polycarbonate (TMPC) and SAN (TMPC-b-SAN) and poly(methyl methacrylate) (PMMA) were examined to improve interfacial adhesion between PC and SAN. TMPC-b-SAN was more effective than PMMA in increasing interfacial adhesion between PC and SAN matrix of ASA (or weld-line strength of PC/ASA blend). When blend composition was fixed, PC/ASA blends exhibited similar mechanical properties except impact strength and weld-line strength. Impact strength of PCI ASA blend at low temperature was influenced by rubber particle size and its morphology. PC/ASA blends containing commercially available PMMA as compatibilizer also exhibited excellent balance in mechanical properties and interfacial adhesion.

LASER MICROWELDING FOR ELECTRICAL INTERCONNECTION IN BIOMEDICAL TECHNOLOGY (의료용 전기 접점부의 마이크로 레이저 용접)

  • ;B.K. Paul;J. Boogaard
    • Proceedings of the KWS Conference
    • /
    • 2003.11a
    • /
    • pp.45-48
    • /
    • 2003
  • Over the past few decades, there has been increasing research and commercial activity in invasive and non-invasive biomedical technology. One important challenge to developing these devices involves the increasing density of electrical interconnects. Resistance spot welding is limited in the density of interconnect based on either the size of welding head or the positional precision with which a weld can be made. Development of an automated laser microwelding system would permit the continued advancement of these important biomedical technologies. The objective of this work is to demonstrate the application of pseudo-pulse Nd:YAG laser technology as an alternative to resistance spot welding in performing electrical interconnection within biomedical products. To date, some experiments have been conducted by using a pseudo-pulse 1064 nm Nd:YAG laser, a successful weld of a 25 ${\mu}{\textrm}{m}$ diameter Pt/Ir wire to a 316 stainless steel shim can be made. Another application involves welding clips, which may be used for external interconnection, to electrodeposited nickel domes that make particular interconnections to specific insulated wires within a cable. These results show a great deal of promise for developing such a process.

  • PDF

Formability Evaluation of Tailor Welded Blanks of Boron Steel Sheets by Erichsen Cupping Test at Elevated Temperature (보론강 용접 맞춤 판재의 고온 에릭슨 커핑 평가)

  • Kim, Y.I.;Kim, J.H.;Kim, Y.;Lee, M.Y.;Moon, Y.H.;Kim, D.
    • Transactions of Materials Processing
    • /
    • v.20 no.8
    • /
    • pp.568-574
    • /
    • 2011
  • The combination of tailor welded blank (TWB) and hot stamping often offers improved crash-worthiness and reduced mass of stamped parts in the automobile body. To investigate the formability of laser TWB and the reliability of weld line, the present study used 22MnB5 boron steel sheet of the same thickness and used the Erichsen cupping test at elevated temperatures. The effects of laser direction, die temperature, weld line positions and forming speed on formability(the limiting dome height) were studied and the results were compared with the formability of the base material.