• Title/Summary/Keyword: Isothermal Process

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Isothermal Phase Transformations and Stability of Retained Austenite during Quenching and Partitioning Process for 0.15C Steel

  • Jin, Jong-Won;Park, Chulho;Kang, Namhyun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.89-94
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    • 2017
  • The microstructure and dilatation for 0.15C steels were investigated to define the phase transformation during the quenching and partitioning (Q&P) process. For the one step Q&P dilatation, the isothermal martensite/bainite transformation occurred because the holding temperature was between $M_s$ and $M_f$. The isothermally transformed martensite/bainite and the athermally transformed martensite were produced by a loss of retained austenite. As the holding time increased, new martensite-start ($M_s$) temperature produced from the final quenching process decreased due to the carbon partitioning from the martensite to the retained austenite. This was the direct evidence of increment for the retained austenite stability. For the two step Q&P dilatation, the isothermal bainitic transformation occurred because the partitioning temperature was larger than the $M_s$ and new $M_s$. The partitioning at $400^{\circ}C$ indicated the short incubation period for the bainite transformation than the $350^{\circ}C$ partitioning because the partitioning at $400^{\circ}C$ should acquire the larger thermal driving force for carbon partitioning than the $350^{\circ}C$ partitioning. A quick drop of $M_s$ and short period of bainite incubation for the $400^{\circ}C$ partitioning steel were also the direct evidence of significant effects of carbon partitioning on the stability of retained austenite.

Pass Design of Drawing Process to Prevent Delamination (층간분리 방지를 위한 인발공정 패스설계)

  • Lee, S.K.;Ko, D.C.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.46-49
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    • 2008
  • Drawing process of the high carbon steel wire with high speed is usually performed at room temperature using multi pass. Tn the multi pass drawing, temperature rise affects the mechanical properties of the final product. The excessive temperature rise during the deformation promotes the occurrence of delamination, and deteriorates the torsion property and durability of wire. This paper investigates the occurrence of delamination in the wire through the torsion test and the evaluation of wire temperature. The excessive wire temperature ieads to the occurrence of delamination. Based on the calculation of the wire temperature, a new pass schedule, that can prevent the delamination due to the excessive wire temperature rise, is designed through the isothermal pass schedule.

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The Effect of Preform Shape for Hot-forging Process of Aluminum-alloy (예비성형체형상이 알루미늄합금의 열간단조공정에 미치는 영향)

  • Kwon, Y.M.;Lee, Y.S.;Song, J.I.;Lee, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.106-110
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    • 2001
  • A effective and accurate method of hot-forging process is essential to the design of optimized dies as well as workpiece of intial shape. the former is achieved by a proper forging sequence with invokes serious problem like excessive load and die wear, die failure, underfilling and lap defects. the latter is achieved by a proper preform design of case I, case II, case III. metal forming processes of aluminum-alloy forged at an effective strain and temperature are analyzed by the finite element method. the non-isothermal analysis have been compared with optimized in terms of preform shape.

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Kinetic Modeling of Non-Isothermal Anionic Styrene-Butadiene Block Copolymerization And Its Industrial Applications

  • Park, Seung-Young;Yeon, Young-Joo;Lee, Jong-Ku
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.380-380
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    • 2006
  • Styrene-Butadiene diblock or styrene-butadiene-styrene triblock copolymers are industrially important materials for asphalt modification and adhesives. A kinetic modeling study on non-isothermal anionic styrene-butadiene diblock copolymerization system is presented. The model deals with the association/dissociation reaction of initiator and propagating ion pairs in its kinetic scheme. By comparing model calculation results with real plant data, it is possible to obtain useful ideas for more efficient plant operation. For example, the model clearly provides important relation between the reaction temperature profile and the conversion of monomers.

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Finite Element Simulation of a Hot Aluminum Roll Forging Process and its Experimental Verification (열간 알루미늄 롤단조 공정의 유한요소해석과 실험적 검증)

  • Eom, J.G.;Li, Q.S.;Lee, M.C.;Joun, M.S.;Jung, S.J.;Park, G.H.;Gwak, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.437-440
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    • 2009
  • In this paper, an aluminum ring forging process of manufacturing an optimized perform for a hot forging process is simulated using AFDEX 3D, a general-purpose metal forming simulator based on rigid-thermoviscoplastic finite element method. Non-isothermal analysis is carried out and the predictions are compared with the experiments in terms of dimensional accuracy. It was shown that the predictions are in good agreement with the experiments.

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A Study on the Performance Improvement of an Air Spring System (에어스프링 시스템의 성능 개선에 관한 연구)

  • Jang, J.S.
    • Journal of Drive and Control
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    • v.10 no.2
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    • pp.1-6
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    • 2013
  • This study describes a method which can attenuate reaction force effectively for an air spring system composed of an air spring and auxiliary chamber. For the analysis, the nonlinear governing equation of the air spring system is derived. For a performance improvement of the system, change of the heat transfer effect and the mass flow rates is included in the analysis of the air spring system. The simulation study is presented to show the reaction force is changed by variations in heat transfer characteristics and the air spring system of isothermal process has the best performance. As a result, to improve attenuation characteristics of reaction force, a process in the air spring system should be maintained near isothermal process.

Microstructural Characteristics and Hardness of Discontinuous Precipitates Formed by Continuous Cooling and Isothermal Aging in Mg-Al Alloy (Mg-Al 합금에서 연속 냉각 및 등온 시효로 생성된 불연속 석출물의 미세조직 특징과 경도)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.4
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    • pp.173-179
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    • 2020
  • The purpose of this study was to investigate comparatively the microstructural characteristics and hardness of discontinuous precipitates (DPs) in Mg-9%Al alloy, which were formed by continuous cooling (CC) from 678 K to RT and isothermal aging (IA) at 413 K, respectively. In as-cast state, the Mg-9%Al alloy consisted of partially divorced eutectic β(Mg17Al12) particles with a small amount of DPs showing (α+β) lamellar morphology adjacent to the β particles. The DPs formed by CC had interlamellar spacings in a broad range of 0.85~2.12 ㎛ (1.51 ㎛ in average) owing to the various formation temperatures in response to continuous cooling process. Meanwhile, the DPs formed by IA had relatively narrower interlamellar spacings of 0.14~0.29 ㎛ (0.21 ㎛ in average), which is associated with the low and constant formation temperature. Thinner and higher volume fraction of β phase layers were noticeable in the DPs formed by IA. Higher hardness values were obtained in the DPs formed by IA than the DPs formed by CC, which may well be ascribed to the finer lamellar structure and higher β phase content of the DPs formed by IA.

Finite Element Simulation of Sheet Metal Shearing by the Element Kill Method (요소제거기법에 의한 판재 전단가공의 유한요소 시뮬레이션)

  • Ko, Dae-Cheol;Kim, Chul;Kim, Byung-Min;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.114-123
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    • 1996
  • The major objective of the present paper is to estabilish analytical technique in order to closely understand and analyze the actual shearing process. First of all, isothermal and non-isothermal FE-simulation of the shearing process are carried out using finite element software DEFORM. Based on preliminary simulation using DEFORM, the finite element program to analyze two dimensional shearing process is developed. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. It can be seen that the developed program combined with the ductile fracture criterion and element kill method has enabled the achievement of FE-simulation from initial stage to final stage of shearing process. The effects of punch-die clearance on shearing process are also investigated. In order to verify the effectiveness of the proposed technique the simulation results are compared with the known expermental data. It is found that the results of the present work are in close agreement with the published experimental results.

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Retrospect on Refractories in Water Treatment (기존 정수처리방법으로 제거가 어려운 유기물에 대한 실험적 연구)

  • 우달식;남상호
    • Journal of Environmental Health Sciences
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    • v.21 no.4
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    • pp.17-23
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    • 1995
  • As a basic experiment to develope biological pretreatment proces~ in water treatment, the experiments on biodegradability and isothermal adsorption of activated carbon were performed on refractories such as humic acid, $NH_3-N$, phenol and ABS which caused the problems in drinking water treatment. Also, the treatabilities on humic acid were examined in the continuous flow type reactors. The removal efficiencies of humic acid, $NH_3-N$, phenol and ABS in the biodegradable experiments for 5 days were 20.1%, 73.4%, 91.7% and 97.5%, respectively. In the isothermal adsorption test of refractories on activated carbon to be used as a media in the continuous flow type reactors, ABS and phenol are adsorbed easily, but humic acid and $NH_3-N$ are difficult to be done. The removal efficiencies of humic acid in granular activated carbon(GAC) reactor were about 7-8% higher than in biological activated carbon(BAC) reactor. The removal efficiencies of humic acid in biological fluidized bed(BFB) reactor were about 30% in GAC media, but were almost zero in sea sand media.

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Study on Thermal Degradation Behavior of Unidirectional Carbon Fiber/Epoxy Composite Due to Isothermal Environment (고온 등온환경하의 탄소섬유/에폭시 단일방향 복합재료의 열화 예측모델 개발)

  • 정기모;최흥섭;김창호;한중원;남재도
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.43-47
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    • 2002
  • Weight loss experiments have been performed for unidirectional carbon fiber/epoxy laminates under both isothermal and cyclic thermal conditions. It was found that weight losses were the result of both specimen-geometry dependent oxidative degradation and volumetric geometry dependent thermal degradation. Thermal degradation was found to play a major role in the overall weight loss process, and photomicrographs of cross-sectioned, aged specimens confirmed this fact. A method to predict the effect of isothermal environment on the weight loss was introduced and found to be in good agreement with experimental data at temperatures near Tg (glass transition temperature).

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