• Title/Summary/Keyword: Iron surface

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An effect of load on surface roughness in surface rolling (표면 로울링시 가압력이 표면 조도에 미치는 영향)

  • 강명순;김희남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.935-944
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    • 1987
  • The surface rolling, one of the plastic working processes, provides good surface roughness with the reduction of diameter and the increase of surface hardness. In this study three Nachi 6000ZZ bearing were used for surface rolling on ductile cast iron. The results obtained are as follows; (1) The good surface roughness can be obtained with roller surface radius of curvature of 24mm after the 2nd rolling. (2) The surface roughness of ductile cast iron was 0.48.mu.mRmax by the contact pressure of 140kgf/mm$^{2}$ and surface hardness was Hv 395 with roller surface radius of curvature of 24mm after the 2nd rolling. (3) The reduction of specimen diameter of ductile cast iron were -12.8.mu.m due to rolling. (4) Within the diameter variation of -11.mu.m, surface roughness and surface hardness were increased, but at the range of exceeding -14.mu.m of the diameter variation the surface roughness became worse and the surface roughness became worse and the surface hardness was increased. (5) Dynamic contact area was about 25% to 30% of static contact area. The calculated contact pressure showed a good agreement with the experimental contact pressure.

Abrasive wear characteristics of high Cr cast iron hardfacing (고 Cr 주철계 육성용접부의 연삭(abrasion)마모 특성에 대한 연구)

  • 이형근
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.154-165
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    • 1997
  • Abrasive wear characteristics of high Cr white cast iron-based hardfacing were investigated using the rubber wheel abrasion wear test method according with the ASTM G65-85. Mild steel was also tested for comparison with high Cr cast iron hardfacing. Wear experiments, where the applied force, wheel revolution rate and abrasive powder feed rate were selected as test valuables, were planned and analyzed by response surface method to evaluate wear statistically and quantitatively. Weight loss of high Cr cast iron hardfacing was mostly affected by the applied force and wheel revolution rate, and little by the powder feed rate. Weight loss of mild steel was greatly affected by the wheel revolution rate and powder feed rate, and slowly and steadily increased with the applied force. Abrasive wear mechanism of high Cr cast iron and mild steel was discussed in the light of the wear test results.

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Characterization of Phosphorus Removal in Wastewater Using Iron Precipitation Reactor (철 석출장치에 의한 폐수 중의 인 제거 특성)

  • Cho Il-Hyoung;Zoh Kyung-Duk;An Sang-Woo;Chang Soon-Woong;Kim Young-Kyu
    • Journal of Environmental Health Sciences
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    • v.32 no.1 s.88
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    • pp.89-95
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    • 2006
  • This study was conducted to improve an effect of phosphorus removal using FNR(Ferrous Nutrient Removal) process which had iron precipitation reactor and to analyze the iron corrosion. For simultaneous removal of phosphorus, iron electrolysis was combined with oxic tank. In this study, The removal efficiency of phosphorus increased with an increase voltage in iron precipitation reactor. The distance of 15mm between the two iron bed in each tests influence the concentration of remaining phosphorus most. The extensive surface area of iron bed is the more removes the phosphorus. In this test the $400\;cm^2$ of surface area was proved to be the most removal efficient.

Hydrogen Reduction Behavior of Oxide Scale in Water-atomized Iron Powder (수분사 Fe 분말의 산화물 및 이의 수소가스 환원거동)

  • Shin, Hea-Min;Baik, Kyeong-Ho
    • Journal of Powder Materials
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    • v.21 no.6
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    • pp.422-428
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    • 2014
  • In this study, the reduction kinetics and behaviors of oxides in the water-atomized iron powder have been evaluated as a function of temperature ranging $850-1000^{\circ}C$ in hydrogen environment, and compared to the reduction behaviors of individual iron oxides including $Fe_2O_3$, $Fe_3O_4$ and FeO. The water-atomized iron powder contained a significant amount of iron oxides, mainly $Fe_3O_4$ and FeO, which were formed as a partially-continuous surface layer and an inner inclusion. During hydrogen reduction, a significant weight loss in the iron powder occurred in the initial stage of 10 min by the reduction of surface oxides, and then further reduction underwent slowly with increasing time. A higher temperature in the hydrogen reduction promoted a high purity of iron powder, but no significant change in the reduction occurred above $950^{\circ}C$. Sequence reduction process by an alternating environment of hydrogen and inert gases effectively removed the oxide scale in the iron powder, which lowered reduction temperature and/or shortened reduction time.

Nitrate Reduction by Fe(0)/iron Oxide Mineral Systems: A Comparative Study using Different Iron Oxides (영가철과 여러 가지 산화철 조합공정을 이용한 질산성질소 환원에 관한 연구)

  • Song, Hocheol;Jeon, Byong-Hun;Cho, Dong-Wan
    • Journal of Soil and Groundwater Environment
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    • v.19 no.1
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    • pp.63-69
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    • 2014
  • This paper presents the feasibility of using different iron oxides (microscale hematite (HT), microscale magnetite (MT), and nanoscale maghemite (NMH)) in enhancing nitrate reduction by zero-valent iron (Fe(0)) under two solution conditions (artificial acidic water and real groundwater). Addition of MT and NMH into Fe(0) system resulted in enhancement of nitrate reduction compared to Fe(0) along reaction, especially in groundwater condition, while HT had little effect on nitrate reduction in both solutions. Field emission scanning electron microscopy (FESEM) analysis showed association of MT and NMH with Fe(0) surface, presumably due to magnetic attraction. The rate enhancement effect of the minerals is presumed to arise from its role as an electron mediator that facilitated electron transport from Fe(0) to nitrate. The greater enhancement of MT and NMH in groundwater was attributed to surface charge neutralization by calcium and magnesium ions in groundwater, which in turn facilitated adsorption of nitrate on Fe(0) surface.

The effect of ball diameter upon surface accuracy in surface rolling with cast iron (주철의 서어피스 로울링에 있어서 가압 볼의 직경이 표면정밀도에 미치는 영향)

  • 허명규;최홍식;육광수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1071-1082
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    • 1988
  • Surface rolling is one of the micro plastic processes which yields local deformation of surface, and improves surface roughness, hardness and fatigue strength. With the use of gray cast iron (GC 30) as material for experiment, the changes in surface roughness were investigated. A number of previous theses were refered to the effects of surface rolling for this study. With the use of steel ball of excellent in surface roughness and hardness, and with the applied force 20Kgf, surface rolling was performed. The summary of the experiment is as follows: (1) With the fixed applied force 20Kgf and the ball of 8.726mm in diameter, surface roughness was found to be the most excellent. (2) Increase in hardness was most prominent in the first rolling, but less effective in the succeeding rolling. (3) Reduction on diameter was affected by the previous process before rolling, and about 70 to 90% of reduction was made in the first rolling.

Removal of Se(IV) by the Fe(III)-impregnated Sea sand - Zeta potential approach to depict the binding between Fe(III) and Sea sand (표면 처리한 Sea sand를 이용한 Se(IV) 제거 - Zeta potential을 통한 Fe(III)간의 반은 메카니즘 연구)

  • 박상원;강혜정
    • Journal of Environmental Science International
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    • v.8 no.2
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    • pp.205-209
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    • 1999
  • Iron hydroxides are good adsorbents for uncomplexed metals, some metal-ligand complexes and many metal oxyanions. However, their adsorption properties of these precipitations are not fully exploited in wastewater treatment operations because of difficulties associated with their separation from the aqueous phase. This study describes experiments in which iron hydroxides were coated onto the surface of ordinary adsorbents(Sea sand) that are very resistant to acids, The coated adsorbents were used in adsorption of oxyanionic metals. The process was successful in removing some anions such as $SeO_3(-II)$ over a wide range of metal concentrations and sorption of oxyanionic metals increased with decreasing pH. Formation of two surface complexes for oxyanionic metals adsorption on iron hydroxides comprise (1) complexation of the free anion by a positively charged surface site, and (2) protonation of the adsorbed anion (or alternatively adsorption of a protonated form from solution) The coated adsorbents are inexpensive to prepare and could serve as the basis of a useful oxyanionic metal removal.

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Manufacturing Technology of a Set of Iron Bit from Eonnam-ri Site (언남리유적 철제재갈의 제작기술)

  • Chung, Kwang-Yong;Yi, Su-Hee;Seong, Hee-Won
    • 보존과학연구
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    • s.26
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    • pp.41-56
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    • 2005
  • A set of horse bit from the Eonnam-ri site consists of three parts, pyo , ham , andinsu , and each part takes a shape of a piece of bar. According to current typological study, the pyo is S type, the insu is two-braided line type, and the outer rim of the ham is double rim type, respectively. According to X-ray test, inlaid design seems to have been decorated on the whole surface of the iron bit, originally. However, inlaid pattern partially remained. While the part of bit stopper is designed with flame pattern, the part of rein joint is designed with cloud pattern. According to XRF and XGT analysis of inlaid material, the content of silver is not more than 50%. The line inlay method making grooves on the surface of iron, then in laying a silver thread into them, and grinding the surface in a direction was adoptedin the manufacture of the iron bit.

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Characteristics of MR Polishing using Carbonyl Iron Particles Coated with Xanthan Gum (Xanthan Gum으로 코팅된 Carbonyl Iron Particle를 이용한 자기유변유체 연마특성에 관한 연구)

  • Lee, J.W.;Ha, S.J.;Shin, B.C.;Kim, D.W.;Cho, M.W.;Choi, H.J.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.138-143
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    • 2012
  • A polishing method using magnetorheological (MR) fluid has been developed as a new precision technique to obtain a fine surface. The process uses a MR fluid that consists of magnetic carbonyl iron (CI) particles, nonmagnetic polishing abrasives, water and stabilizers. But the CI particles in MR fluids cause a severe corrosion problem. When coated with Xanthan gum, the CI particles showed long-term stability in corrosive aqueous environment. The surface roughness obtained from the MR polishing process was evaluated. A series of experiments were performed on fused silica glass using prepared slurries and various process conditions, including different polishing times. Outstanding surface roughness of Ra=2.27nm was obtained on the fused silica glass. The present polishing method could be used to produce ultra-precision micro parts.

Improving of Corrosion Resistance of Aluminum Alloys by Removing Intermetallic Compound

  • Seri, Osami
    • Corrosion Science and Technology
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    • v.7 no.3
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    • pp.158-161
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    • 2008
  • It is well known that iron is one of the most common impurity elements found in aluminum and its alloys. Iron in the aluminum forms an intermetallic compounds such as $FeAl_3$. The $FeAl_3$ particles on the aluminum surface are one of the most detrimental phases to the corrosion process and anodizing procedure for aluminum and its alloys. Trial and error surface treatment will be carried out to find the preferential and effective removal of $FeAl_3$ particles on the surfaces without dissolution of aluminum matrix around the particles. One of the preferable surface treatments for the aim of getting $FeAl_3$ free surface was an electrochemical treatment such as cathodic current density of $-2kAm^{-2}$ in a 20-30 mass% $HNO_3$ solution for the period of 300s. The corrosion characteristics of aluminum surface with $FeAl_3$ free particles are examined in a $0.1kmol/m^3$ NaCl solution. It is found that aluminum with free $FeAl_3$ particles shows higher corrosion resistance than aluminum with $FeAl_3$ particles.