• 제목/요약/키워드: Iron Corrosion

검색결과 356건 처리시간 0.025초

Film Formation in $CO_2$ Corrosion with the Presence of Acetic: An Initial Study

  • Ismail, Mokhtar Che;Mohd, Muhammad Azmi;Turgoose, Stephen
    • Corrosion Science and Technology
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    • 제7권1호
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    • pp.22-26
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    • 2008
  • Formation of protective iron carbonate films in $CO_2$ corrosion can reduce corrosion rate substantially and the effects have been incorporated in various prediction models. The $CO_2$ corrosion with the presence of free acetic acid is known to increase corrosion rate below scaling temperature. The possible interaction between the formation of iron acetate and iron carbonate films can affect the protectiveness of the film. The study is done using 3% NaCl solution under stagnant $CO_2$ -saturated condition at the scaling temperatures at various pH values and HAC concentrations. The result show that the presence of HAc does not affect the formation of protective iron carbonate film but delays the attainment of protective iron carbonate due to a possibility of solubilising of ferrous ions and thinning of the films.

고대 철기유물의 부식 생성물에 관한 연구 (A study for corrosion products of Ancient iron objects)

  • 강대일;륭보;송정민야
    • 보존과학연구
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    • 통권16호
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    • pp.59-111
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    • 1995
  • Chemical composion and crystal form of Corrosion products found on archaeological iron objects were analyzed using X-ray fluorescence analysis, micro-X-ray powder diffraction analysis and ion chromatographic technique. The nature and behavior of the corrosion products were studied in order to aid in the conservation and restoration of burial iron objects. Twenty-two samples analyzed in this study were collected from iron object found in Korea and Japan. The corrosion products of iron objects from burial mounds contain $\alpha$-FeOOH, $\beta$-FeOOH, $\gamma$-FeOOH, $Fe_3O_4$and amorphous iron hydroxides. The content of $\alpha$-HeOOH is the greatest. Because, Ageing for long period should change the amorphous iron hydroxides is considerably less than that in usual atmospheric corrosion products. The concentration of chlorine and sulfine is remarkably variable ($Cl^-$ : 100- 30,000ppm, $SO_4^-2$ : 20-10,000ppm),but the reasons are unclear. The presence of generally high concentrations of chlorine and sulfine the corrosion products of iron objects seem to be influenced by the marine climatic condition. The presence of high chlorine and sulfine concentrations in the corrosion products of iron objects seem to be influenced by the marine burial environments.

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온라인 부식속도 측정 시스템을 이용한 아질산 나트륨의 금속 부식억제 특성 연구 (The Corrosion Inhibition Characteristics of Sodium Nitrite Using an On-line Corrosion Rate Measurement System)

  • 박말용;문전수;강대진
    • Corrosion Science and Technology
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    • 제14권2호
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    • pp.85-92
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    • 2015
  • An on-line corrosion rate measurement system was developed using a personal computer, a data acquisition board and program, and a 2-electrode corrosion probe. Reliability of the developed system was confirmed with through comparison test. With this system, the effect of sodium nitrite ($NaNO_2$) as a corrosion inhibitor were studied on iron and aluminum brass that were immersed in sodium chloride (NaCl) solution. Corrosion rate was measured based on the linear polarization resistance method. The corrosion rates of aluminum brass and iron in 1% NaCl solutions were measured to be 0.290 mm per year (mmpy) and 0.2134 mmpy, respectively. With the addition of 200 ppm of $NO{_2}^-$, the corrosion rates decreased to 0.0470 mmpy and 0.0254 mmpy. The addition of $NO{_2}^-$ caused a decrease in corrosion rates of both aluminum brass and iron, yet the $NO{_2}^-$ acted as a more effective corrosion inhibitor for iron. than aluminum brass.

36개월간 국내 옥외폭로시험에 따른 아연도강의 부식거동 (Corrosion Behavior of Galvanized Steels with Outdoor Exposure Test in Korea for 36 Months)

  • 김기태;김영식
    • Corrosion Science and Technology
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    • 제17권5호
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    • pp.231-241
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    • 2018
  • Atmospheric corrosion is generally an electrochemical degradation process of metal. It can be caused by various corrosion factors of atmospheric component, weather, and air pollutants. Moisture, particles of sea salts, and sulfur dioxide are major factors in atmospheric corrosion. Galvanizing coating is one of the most efficient ways to protect iron from corrosion by zinc plating on the surface of the iron. Galvanized steels are being widely used in automobiles, building structures, roofing, and other industrial structures due to their high corrosion resistance compared to bare iron. Atmospheric corrosion of galvanized steel has shown complex corrosion behavior depending on coating process, coating thickness, atmospheric environment, and air pollutants. In addition, different types and kinds of corrosion products can be produced depending on the environment. Lifespan of galvanized steels is also affected by the environment. Therefore, the objective of this study was to determine the corrosion behavior of galvanized steel under atmospheric corrosion at six locations in Korea. When the exposure time was increased, content of zinc from GA surface decreased while contents of iron and oxygen tended to increase. On the other hand, content of iron was constant even after 36 months of exposure of GI.

An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

  • Moon, Kyung Man;Kim, Jin Gyeong;Lee, Myung Hoon;Kim, Ki Joon
    • Corrosion Science and Technology
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    • 제7권2호
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    • pp.134-137
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    • 2008
  • Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization curves was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

소석회와 CO2를 이용한 상수관로의 부식제어(II) - 관종별 부식특성 평가 (Corrosion Control in Water Distribution System using Lime and Carbon Dioxide(II) - Evaluation on the Characteristics of Corrosion as a Function of Pipe Material)

  • 이두진;김영일;송영일;박현아
    • 상하수도학회지
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    • 제22권3호
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    • pp.379-387
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    • 2008
  • The pH & alkalinity adjustment method by lime and carbon dioxide($CO_2$) for corrosion control in water distribution system was investigated to evaluate the corrosion characteristics of metal pipes, such as galvanized iron, copper, stainless steel, and carbon steel. When the pH in sand filtered and ozone+GAC treated water was increased with lime and $CO_2$ from 7.5 to 8.0, the concentration of residual chlorine decreased at higher pH and longer reaction time; the concentration of trihalomethane increased. The corrosion rate of coupons with corrosion control using lime and carbon dioxide was showed much smaller than those without corrosion control using pilot-scale simulated distribution system. The galvanized iron was corroded much faster than carbon steel, copper, and stainless steel. Especially, copper and stainless steel coupons were hardly corroded. The galvanized iron and carbon steel coupons with corrosion control were produced the corrosion products less than those without corrosion control by the results of environmental scanning electron microscope(ESEM) and energy dispersive x-ray spectroscopy(EDS) analyses. The galvanized iron coupon with pH and alkalinity adjustment by lime and carbon dioxide was detected about 30 percent of zinc, when the carbon steel was detected about 30 percent of calcium by calcium carbonate products formation. For the results of X-ray diffraction(XRD) analyses, the goethite(${\alpha}$-FeOOH) was identified as primary corrosion product of galvanized iron without corrosion control, while the Zinc oxide(ZnO) was found on corrosion products of galvanized iron coupon with corrosion control as the results of EDS analyses. However, the carbon steel corrosion products regardless of corrosion control were composed predominantly of maghemite(${\gamma}-Fe_2O_3$) and hematite(${\alpha}-Fe_2O_3$).

부식철편에 있어서 철환원능력을 갖춘 세균의 활동에 의한 부식생성물의 변화 (A Study on the Change of the Corrosion Products by the Activity of Iron Reducing Bacteria for Corrosion Carbon Steel)

  • 이소연;마츠이 토시야;요시카와 히데키
    • 보존과학회지
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    • 제26권4호
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    • pp.407-416
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    • 2010
  • 토양 중에 존재하는 철환원능력을 갖춘 세균은 철제유물의 부식생성물을 에너지원으로 이용할 수 있다. 이러한 세균의 활동은 부식생성물의 변화를 초래하여 유물의 부식을 촉진시키는 부식생성물의 판단을 어렵게 할 수 있다. 본 연구의 목적은 철환원세균이 부식생성물에 일으키는 변화를 조사하여, 철제유물의 부식에 관한 이해를 높이고자 한다. 실험은 출토철제유물을 재현하기 위해서 부식촉진인자 중에서 가용성염류(염화물이온, 황산이온)를 이용하여 부식시킨 철편을 준비하였다. 이 부식철편을 세균이 존재하는 배지에서 42일간 배양하였다. 실험 후, 부식철편의 부식생성물은 SEM, EDS, XRD를 이용하여 관찰, 분석을 실시하였다. 관찰결과, 부식철편이 세균의 활동으로 인해 녹색으로 변화하였으며 부식철편에 판상 결정과 마름모꼴 결정이 새롭게 생성된 사실을 알게 되었다.

Effect of Microstructure on the Corrosion Resistance of Nd-Fe-B Permanent Magnets

  • Li, Jiajie;Li, Wei;Li, Anhua;Zhao, Rui;Lai, Bin;Zhu, Minggang
    • Journal of Magnetics
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    • 제16권3호
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    • pp.304-307
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    • 2011
  • High performance Nd-Fe-B magnets can be manufactured by both sintering and hot deformation. The corrosion behaviors of the magnets prepared by the two processes were compared. Effect of microstructure on the corrosion resistance of Nd-Fe-B magnets was also investigated. A neutral salt spray test (NSS) was performed for the different-processed magnets. The weight losses of the samples after the corrosion test were measured. The corrosion microstructures were observed using a scanning electron microscope. It shows that the corrosion resistance of hot deformed magnets is much better than that of the sintered ones because the grain size and the distribution of Nd-rich phases of the hot deformed magnets are much finer and more uniform than those of the sintered ones. The different microstructure between the sintered and the hot deformed magnets causes the different corrosion behavior.

해저 철제유물의 황화물에 의한 부식특성 연구 (Study of Corrosion Characteristics of Corroded Iron Objects from Underwater by Sulfides)

  • 김택준;위광철
    • 보존과학회지
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    • 제29권2호
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    • pp.187-196
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    • 2013
  • 본 연구는 해저 환경 내에서의 철제유물 부식인자 중 황화물에 의한 부식상태 및 출수 후 대기 중 고습 상태에서의 손상 현상에 대한 것이다. 이를 위하여 충청남도 태안 마도해역 뻘층에서 출수된 철제유물 4점에서 생성된 부식생성물을 대상으로 황화물의 존재 여부를 확인하고자 SEM-EDS 및 XRD 분석을 실시하였다. 분석 결과, 해저퇴적토 내에서 형성된 부식생성물은 주요 성분이 황(S)이며 화합물로서 황화철(FeS)이 형성되었고, 해저면에 노출된 상태에서 형성된 부식생성물은 일부 결과를 제외하면 표면을 덮고 있는 응결물(concretion)의 영향으로 뚜렷한 부식 양상이 나타나지 않았다. 출수 후 고습 상태에서 철제유물의 손상 현상을 확인하기 위해 부식생성물을 고습 제습환경에 노출시키는 실험을 실시하였다. 실험 결과, 고습 환경에서 황화철 부식생성물의 산화는 황산철($FeSO_4$)과 함께 황산($H_2SO_4$)을 생성하여 철제유물을 2차적으로 부식시킬 수 있음을 확인하였다. 따라서 해저 환경에서 출수된 철제유물의 황화철 부식생성물은 반드시 제거하고 유물의 보존 환경도 제습된 상태가 유지되어야 할 것으로 판단된다.

철부식생성물 저감을 위한 고온 pH(t) 상향 연구 (Study on Increasing High Temperature pH(t) to Reduce Iron Corrosion Products)

  • 신동만;허남용;김왕배
    • Corrosion Science and Technology
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    • 제10권5호
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    • pp.175-179
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    • 2011
  • The transportation and deposition of iron corrosion products are important elements that affect both the steam generator (SG) integrity and secondary system in pressurized water reactor (PWR) nuclear power plants. Most of iron corrosion products are generated on carbon steel materials due to flow accelerated corrosion (FAC). The several parameters like water chemistry, temperature, hydrodynamic, and steel composition affect FAC. It is well established that the at-temperature pH of the deaerated water system has a first order effect on the FAC rate of carbon steels through nuclear industry researches. In order to reduce transportation and deposition of iron corrosion products, increasing pH(t) tests were applied on secondary system of A, B units. Increasing pH(t) successfully reduced flow accelerated corrosion. The effect of increasing pH(t) to inhibit FAC was identified through the experiment and pH(t) evaluation in this paper.