• Title/Summary/Keyword: Inverter welding system

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A Study on the Development of Induction Heating System for Using Full-Bridge High-Frequency Resonant Inverter (Full-Bridge 고주파 공진형 인버터를 이용한 유도가열시스템의 개발에 관한 연구)

  • Kwon H.M.;Kim S.H.;Shln D.C,;Kim Y.J.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.19-22
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    • 2003
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 [kHz] to 50 [kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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A Study on the High-Frequency Resonant Inverter System for Indirect Induction Heating (간접유도가열용 고주파 공진형 인버터 시스템에 관한 연구)

  • Kwon H. M.;Shin D. C.;Kim K. H.;Kim Y. J.
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.322-325
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    • 2002
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted Into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Electromagnetic Indirect Induction Fluid Heating System using High-Frequency Inverter and Its Performance Evaluations (전압형 고주파 인버터를 이용한 간접유도가열 열유체 에너지시스템과 그 성능평가)

  • Kim, YJ;Shin, DC;Kim, KH;Uchihori, Y;Kawamura, Y
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.483-486
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    • 2001
  • This Paper the state-of-the art indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter whice can operate in the frequency range from 20kHz to 50kHz. A specially-designed induction heater composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates is inserted into the ceramic type vessel with external working coil connected to the inverter and tubelence fluid through this induction heater in moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Development of Converter for High Frequency Welding Machines using Active Snubber (액티브 스너버를 이용한 고주파 용접기 컨버터 개발)

  • Shin, Jun-Young;Lee, Jae-Min;Choi, Seung-Won;Lee, Jun-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.4
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    • pp.351-355
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    • 2016
  • Welding machines are high-capacity systems used in a low-frequency range using IGBT. As their system is similar to a large transformer, most welding machines suffer a great loss because of hard switching and vast leakage inductance. A voltage-balancing circuit is designed to overcome these shortcomings. This circuit can reduce the transformer size by making it into a high frequency and reducing the input voltage by half and by adopting a serial structure that connects two full-bridges in a series to use a MOSFET with a good property at high frequency. In addition, a Schottky diode is used in the primary rectifier to overcome the low efficiency of most welding machines. To use the Schottky diode with a reliably relatively low withstanding voltage, an active snubber is adopted to effectively limit the ringing voltage of the diode cut-off voltage.

Study on Constant Current Fuzzy Control using Genetic Algorithm in Inverter DC Resistance Spot Welding Process (유전 알고리즘을 이용한 인버터 DC 저항 점 용접공정의 정 전류 퍼지 제어에 관한 연구)

  • Yun, Sang-Man;Yu, Ji-Young;Choi, Du-Youl;Kim, Gyo-Sung;Rhee, Se-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.14-14
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    • 2009
  • 자동차 차체와 같은 박판을 접합하기 위해서 인버터 DC 저항 점 용접공정은 매우 널리 사용되어지고 있다. 이는 교류 용접에 비해 적은 전류로 용접이 가능하고, 더 넓은 적정 용접 영역을 가지며, 보다 적은 전극마모를 가지는 인버터 DC 저항 점용접의 특성에 기인한다. 아울러 최근에는 파워 소자와 같은 인버터 구성에 필요한 구성 요소의 가격이 낮아져, 전반적으로 용접기의 가격이 하락하였고, 구성 장치에 대한 신뢰성이 증가하였으며, 기존보다 전력의 사용량이 감소하여 인버터 DC 저항점 용접공정의 사용이 더욱 증가하고 있는 상황이다. 또한 차량의 경량화에 대한 요구가 증가함에 따라 고 장력 강판의 적용이 확대되고 있다. 이러한 재료의 우수한 용접을 위해 인버터 DC 저항 점 용접시스템의 개발이 더욱 활발하게 이루어지고 있다. 하지만 인버터 DC 저항 점용접 시스템을 구성하더라도 모재의 특성이 전류 파형에 영향을 주게 되어, 정 전류 제어가 적용되지 못하면 전류 파형이 불안정해지게 되고 원하는 전류가 발생되지 않게 되어 스패터가 발생하거나, 용접 품질에 영향을 줄 수 있게 된다. 본 연구에서는 인버터 DC 저항 점용접 시스템을 구성하고, 정 전류의 제어를 위한 퍼지 제어 알고리즘을 개발하여 적용하였다. 퍼지제어기의 환산 계수를 최적화하기 위해서 유전 알고리즘을 적용하였으며, 실험에는 고장력강을 대상으로 정 전류 용접 공정을 수행하였다.

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Effect of Delay Time Control on the Spatter Generation in $CO_2$ Welding ($CO_2$ 용접에서 스패터 발생에 미치는 지연시간 제어의 영향)

  • 이창한;김희진;강봉용
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.61-68
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    • 1999
  • For the last two decades, waveform control techniques have been successively developed and applied for the inverter welding machines resulting in the substantial reduction of spatter generated in CO₂ welding. One of the constituents commonly involved in those techniques is to delay the instant of current increase to some extent after the initiation of short-circuiting. Although this technique has been known to be quite effective in reducing the spatter generation through the suppression of is instantaneous short circuiting, the delay time necessary for minimum spatter has not been clearly understood. In this study, the control system for varying the delay time was constructed so that the spatter generation rates could be measured over a wide range of delay time, 0.29-2.0 msec. As a result of this study, it was demonstrated that spatter generation rate(SGR) sharply decreased at delay time of 0.6 msec and longer accompanied with the change in characteristics of short circuit mode from the instantaneous short-circuiting(ISC) dominant to normal short-circuiting(NSC) dominant. Another feature that have been found in current waveform of over 0.6msec was the creation of current pulse right after the arc reignition stage. Because of this current pulses weld pool oscillated in wave-like fashion and it looks like to play an important role in developing short circuiting between electrode and weld pool.

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Electromagnetic Indirect Induction Fluid Heating System using Series Resonant PWM Inverter and Its Performance Evaluations (직렬공진 PWM인버터를 이용한 전자간절유도가열 열유체 에너지시스템과 그 성능평가)

  • 김용주;김기환;신대철
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.1
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    • pp.48-54
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    • 2002
  • This paper is described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 kHz to 50 kHz. A specially designed induction heater is composed of laminated stainless plates, which have many tiny holes and are interconnected by spot welding. This heater is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

A Study on Operation Characteristics of 3-Phase SMR for Inverter Welding System. (인버터 용접기용 3상 SMR의 운전특성에 관한 연구)

  • 채영민;고재석;최해룡;김진욱;최규하
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.49-54
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    • 1997
  • One of the drawbacks of using diode-bridge rectifiers in the unity interface, is the line-current harmonic distortion caused by the nonlinear nature of the rectifier operation. So, a PWM converter for the power factor correction is analysed for unity power factor as well as low cost design, which enable to meet the limits of international standards.

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A Study on the Development of Superheater Using High-Frequency Resonant Inverter for Induction Heating (유도가열용 고주파 공진형 인버터를 이용한 과열증기 발생장치 개발에 관한 연구)

  • 신대철;권혁민;김기환;김용주
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.119-125
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    • 2004
  • This paper is described the indirect induction heated boiler system and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20〔KHz〕 to 50〔KHz〕. A specially designed Induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the resonant inverter. In the induction heater, it's primary heating section creates low-pressure saturated steam and secondary heating section generates heat distribution evaporating fluid from the turbulence fluid which is flowing through the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from the practical point of view.

Development of TIG-Welder DC-DC Converter Based on Fuel Cell Stack (연료전지로 구동되는 TIG-용접기용 DC-DC 컨버터 개발)

  • Min, Myung-Sik;Park, Sang-Hoon;Jeon, Byum-Soo;Won, Chung-Yun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.8
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    • pp.48-56
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    • 2009
  • This paper presents the power conversion system for TIG-welder using the fuel cell stack Generally, power supply for TIG-welder uses the front-ended diode bridge rectifier by common AC power source. In this case, power supply of TIG-welder increases in volume because of using bulky capacitor and diode-rectifier. Also, input current includes ripple and harmonics. Moreover, TIG-welder will be demand the power supply with lightweight and easy movement in the areas like as the islands and mountainous areas or the special environment are not use common AC power source. Thus, input power of the power conversion system for TIG-welder is used PEMFC(Polymer Electrolyte Membrane Fuel Cell), and the power conversion system is comprised of full-bridge converter with function of boost converter and inverter welding source, in this paper. The proposed power conversion system which is power supply for TIG-welder was verified by computer simulations and experiments.