• 제목/요약/키워드: Internal Grinding

검색결과 50건 처리시간 0.031초

내면연삭기 고속 주축용 원추형 자기베어링시스템 설계 (Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding Machine)

  • 박종권;노승국;경진호
    • 한국정밀공학회지
    • /
    • 제19권2호
    • /
    • pp.213-219
    • /
    • 2002
  • A cone-shaped active magnetic healing spindle system for high speed internal grinding with built-in motor that has 7.5kW power and maximum rotational speed of 50,000 rpm is designed and built. Using cone-shaped AMB(Active Magnetic Bearing) system, the axial rotor dick and magnets of conventional 5-axis actuating design can be eliminated. so this concept of design provides a simple magnetic bearing system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and a de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed crone-shaped AMB spindle system is built and constructed with a digital control system, which has TMS320C6702 DSP, 16 bit AD/DA, switching power amplifier and gap sensors. As the AMB system provides high damping ratio eliminating overshoot and resonance speed, this spindle runs up to 40,000 rpm stably with about 5${\mu}{\textrm}{m}$ of runout.

M/C에 사용되는 내면연삭 휠의 ELID 특성 (ELID characteristics of internal grinding wheel by using M/C)

  • 김성헌;방진영;지흥기;최환;이종찬;정선환;제태진
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 추계학술대회 논문집
    • /
    • pp.999-1002
    • /
    • 1997
  • In this study, in order to set ELID conditions in the internal grinding wheel, the characteristics with the variations of grit size, output voltage and peak current were examined by using conventional machining center(M/C) equipped with electrolytic in-process dressing(EL1D). The initial working voltage was lowered and the working current was high with increasing grit size. The insulating layer thickness increased, as the final voltage increased with the output voltage and peak current. The initial wear rate of the wheel machined with ELID were measured indirectly by using surface roughness tracer. The initial wear rate of the wheel with ELID increased along with high grit size. In case that the grit size with ELID was low, the output voltage and peak current had to be increased to increase the insulating layer thickness. In case of the high grit size, the output voltage and the peak current were established low, which made the insulating layer thickness decreased.

  • PDF

고속 내면 연삭기 주축용 원추형 자기베어링 설계 연구 (Study on Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding)

  • 노승국;경진호;박종권;최언돈;양승준;이재응;김남용;이동주
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.79-83
    • /
    • 2001
  • A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested. The cone-shaped AMB system consists of only 4 couples of magnet, it can be smaller and lighter than conventional radial-axial-type AMB system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed cone-shaped AMB spindle system is built and constructed with a digital control system, and tested its stbility and dynamic performances. As the results of the tests, this spindle runs up to 40,000 rpm with about 5 ${\mu}{\textrm}{m}$ of runout, and the AMB system provides high damping ratio eliminating overshoot and resonance speed.

  • PDF

열전소자를 이용한 정밀 열구동기구의 설계 및 제어 (Design and control of the precision heat actuator using thermoelectric device)

  • 서장렬;김선민;이선규
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
    • /
    • pp.395-398
    • /
    • 1997
  • In the modem manufacturing system, to achieve the unmanned automation, the stability of accuracy is required through a long working period. The thermal deformation of precision machine is predominant in this long time stability. While grinding slender and long workpiece at cylindrical grinding machine, we support workpiece using steadies to prevent the vibration of workpiece. The thermal deformation of the machine by grinding and internal heat source cause processing errors, so the steadies for compensating the thermal deformation in real time are strongly needed. In order to compensate these thermal deformation and grinding processing errors, the device to determine the precise positioning having the stroke of 10.mu.m is necessary. This paper suggests design and make the device to determine the precise positioning using thermoelectric device, to investigate the control characteristics and presents the heat actuator will be very useful in machine tool.

  • PDF

평면연삭에서의 잔류응력 분포에 관한 연구 (A study on residual stress distribution in surface grinding)

  • 김경년;정재천;김기선
    • 오토저널
    • /
    • 제13권6호
    • /
    • pp.109-118
    • /
    • 1991
  • In this study, it is intended to investigate the effect of the grinding conditions such as table feed, down feed, cross feed of residual stress distribution. And this distribution is investigated upon the grinding direction and the its orthogonal direction at ground layers. The material is used carbon steel (SM20C) which usually used to motor axis. And in order to be considered as Bernoulli-Euler beam, the dimension of the specimen is appropriately designed. According as corroiding the ground surface, the residual stress layers are removed and strain which occured on account of unbalance of internal stress is detected by rosette-gate. Through A/D converter and computer, these values are saved and evaluated residual stress by stress-strain relation formula. Finally, these results are diagrammatized with Auto Cad. The results obtained are as follows. As the depth from the ground surface increases in grinding direction and its orthogonal direction, tensile residual stress exists in the surface, and subsequently it becomes compressive residual stress as it goes downward. As the table feed, the cross feed and the down feed increase, maximum residual stress is transformed form the tensile to the compressive.

  • PDF

ELID를 이용한 초미립 숫돌의 원통내면연삭 (Internal Cylindrical Grinding with Super Abrasive Wheel and Electrolytic In- process Dressing)

  • Jun Qian;Gyung Nyun Kim;Hitoshi Ohmori;Hae Do Jeong
    • 한국정밀공학회지
    • /
    • 제17권4호
    • /
    • pp.155-162
    • /
    • 2000
  • 전해 인프로세스 드레싱(ELID)의 응용기술로써 간헐적 드레싱(ELID II) 및 무전극 드레싱(ELID III)이 원통내면 마무리 연삭에 이용되고 있다. 주철본드(CIB-D) 및 메탈레진본드 다이아몬드 숫돌(HRB-D)이 이 방식들에 사용되고 있다. 경면 가공에 있어서 이 두방식은 미립의 숫돌이용으로 일반연삭기에 정밀부속 장치의 보완없이 이용될 수 있다. ELID II 연삭에서 CIB-D숫돌은 파이프 형상의 전극에 의하여 간헐적으로 드레싱되고, 반면에 MRB-D 숫돌은 인프로세스 드레싱 되며 전극은 필요로 하지 않는다. 본 연구에서는 ELID II 및 ELID III 방식에 있어서, 연삭조건 및 연삭입자크기에 대한 연삭특성을 비교검토 하였다. 그 결과, ELID II, III방식 공히 대단히 작은 표면거칠기를 갖는 경면이 얻어짐을 확인하였다.

  • PDF

함정용 배전반 용접부의 용접후처리 방법에 의한 피로강도 증대 효과에 관한 연구 (A Study on Improvement of Fatigue Strength of Electrical Panel Weldments in Naval Vessels by Post Weld Treatment)

  • 김명현;강민수;강성원
    • Journal of Welding and Joining
    • /
    • 제26권4호
    • /
    • pp.55-60
    • /
    • 2008
  • Structural reliability of electrical panels installed in naval vessels is of critical importance from structural performance viewpoint. The panels may be exposed to vibration and fatigue loadings from internal and external sources and wave loading which cause fatigue cracking. In this study, common methods such as burr grinding and post weld heat treatment (PWHT), for the fatigue strength improvement of weldments are investigated. Burr grinding is carried out using a electric grinder in order to remove surface defects and improve the weld bead profile. And also PWHT is carried out for the purpose of removing residual. The effectiveness of the two post treatment methods is evaluated in terms of fatigue strength improvement of welded structures.

지르코니아계 세라믹스의 저온냉각절삭과 공구마멸 해석에 관한 연구 (A study on the machinability of ceramics in zirconia system by low temperature cooling)

  • 김정두
    • 오토저널
    • /
    • 제12권2호
    • /
    • pp.59-70
    • /
    • 1990
  • Crack of breaking toughness of most Ceramics material is 1-5MPa .root.m but that of Zirconia Ceramics is improved to be 6-8MPa .root.m and its development of machining difficult-to-machine material is on the rise as urgent subject. For general Zirconia Ceramics machining, diamond grinding wheel is generally used by selecting an appropriate one and establishing grinding condition but due to such limitations as economics, grinding efficiency and machining geometry, great interest in machining method being used for diamond tool is emphasized. But it is reported that diamond tool is oxidized by cutting heat in the air and is graphitized in vacuum, which causes bad effects on tool life. In this study, to restraint cutting heat the internal side of tool is cooled, and restraint low temperature cooling system and being experimented. Further, the machinability of diamond tool for Zirconia Ceramics machining is analyzed with respect to tool wear and stress.

  • PDF

고 정밀 캠 프로파일 CNC 연삭기용 CAD/CAM 시스템 개발에 관한 연구 (A Study on the Development of CAD/CAM System for High Precision Cam Profile CNC Grinding Machine)

  • 임상헌;정종윤;이춘만
    • 한국공작기계학회논문집
    • /
    • 제15권5호
    • /
    • pp.44-50
    • /
    • 2006
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. In present paper, a CAD/CAM system is developed for shape design of disk cams using relative velocity method and NC code generation using the biarc curve interpolation. And, a disk cam is successfully manufactured by the developed CAD/CAM system. Thus, it is shown that the developed CAD/CAM system can be used for high precision cam profile CNC grinding machine.

벌 화분에서 습식 나노화 공정에 의한 유효성분의 추출 (Enhanced Extraction of Bioactive Compounds from Bee Pollen by Wet-grinding Technology)

  • 최윤식;서화진;정일경
    • 생명과학회지
    • /
    • 제26권6호
    • /
    • pp.651-656
    • /
    • 2016
  • 벌 화분은 꿀벌로부터 생산되며 자연으로부터 얻을 수 있는 가장 균형 잡힌 영양 식품으로 받아들여지고 있다. 역사적으로도 벌 화분은 질병치료와 에너지 보충의 목적으로 사용되어 왔다. 최근의 연구 결과에서는 벌 화분의 항산화, 항염증, 심지어 항암작용과 같은 다양한 생리활성이 과학적으로 규명되고 있다. 그러나 벌 화분은 exine이라는 외피로 둘러싸여 있어 강산이나 고압 그리고 소화효소 등에 매우 저항성이 강한 것으로 밝혀졌고, 이로 인하여 생체이용률이 낮아 영양공급과 임상적 이용에 제한을 받고 있다. 본 연구는 벌 화분의 외피를 분쇄할 수 있는 습식분쇄기술을 개발하여 벌 화분의 생리활성을 분석하고자 기획되었다. 먼저 습식분쇄를 통해 벌 화분의 외피가 효과적으로 분쇄됨을 현미경을 통해 확인하였다. 게다가 습식분쇄에 의해 벌 화분의 활성성분으로 잘 알려진 polyphenol 화합물의 양이 약 11배 증가하였고 ABTS 항산화 분석법과 DPPH 라디칼 소거능 시험을 통해 항산화 효과가 증가함을 확인하였다. 이러한 결과는 습식분쇄기술을 통해 벌 화분을 임상적 및 향장 목적으로 사용할 수 있음을 증명한다.