• Title/Summary/Keyword: Internal Gear

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Power System Optimization for Electric Hybrid Unmanned Drone (전동 하이브리드 무인 드론의 동력 계통 최적화)

  • Park, Jung-Hwan;Lyu, Hee-Gyeong;Lee, Hak-Tae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.4
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    • pp.300-308
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    • 2019
  • For drones to be used for industrial or agricultural applications, it is necessary to increase the payload and endurance. Currently, the payload and endurance are limited by the battery technology for electric powered drones. In addition, charging or replacing the batteries may not be a practical solution at the field that requires near continuous operation. In this paper, a procedure to optimize the power system of an electric hybrid drone that consists of an internal combustion engine, a generator, a battery, and electric motors is presented. The example drone for crop dusting is sized for easy transportation with a maximum takeoff weight of 200 kg. The two main rotors that are mechanically connected to the internal combustion engine provides most of the lift. The drone is controled by four electric motors that are driven by the generator. By analyzing the flow of the energy, a methodology to select the optimum propeller and motor among the commercially available models is described. Then, a procedure of finding the optimum operational condition along with the proper gear reduction ratios for the internal combustion engine based on the test data is presented.

Hydrodynamic Simulation of Midwater Trawl System Behavior (중층 트롤 어구 시스템 운동의 유체역학적 시뮬레이션)

  • 차봉진;이춘우;이주희;김현영
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.38 no.2
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    • pp.164-171
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    • 2002
  • In this study, a mass-spring model is used to dynamically describe and calculate the shape and movement of a mid-water trawl system. This mathematical model theorizes that the factors constituting the system are the material points and the external forces such as hydrodynamic load, gravity, and buoyancy act on these material points. In addition, it surmises that these material points are connected to each other by springs, the springs do not have any mass, and the internal force acts on these springs. The non-linear differential equations are implicitly integrated with time for guaranteeing a stable solution. The dynamic simulation by the mass-spring model shows the status of the gear such as fishing gear depth, distance between doors, shape of the gear, and tension of each line. It depends on the parameters such as towing force, warp length, force of a sinker, buoyancy of a float, type of door and netting materials. The validity of the model is verified by comparing simulation motions of a trawl system obtained from computed values to those from an actual experiment.

Hybrid Powder-Extrusion Process Involving the Control of Temperature Dwelling Time for Fabricating Spur Gears with Required Properties (온도 유지시간 제어를 적용한 하이브리드 분말 압출 공정을 통한 요구 특성의 스퍼기어 제조)

  • Lee, Kyung-Hun;Hwang, Dae-Won;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.847-853
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    • 2011
  • In this study, a hybrid powder-extrusion process involving the control of temperature dwelling time for improving the formability of Zn-22Al powder was developed and the effect of dwelling time on the mechanical properties of a spur gear with a pitch circle having a diameter of 1.8 mm was investigated. General extrusion experiments were carried out at different temperatures such as 290, 300, and $310^{\circ}C$. Spur gears with good qualities and without any surface defects were obtained in the case of extrusion temperature of $310^{\circ}C$ and ball-milling duration of 32 h. The Vickers hardness distribution was non-uniform, and after the sintering process, an internal crack was generated because of the different deformation energy between gear central part and teeth. To overcome the abovementioned problems, research on controlling the dwelling time of the extrusion temperature in the powder-extrusion process was carried out. Good-quality spur gears were obtained when the dwelling time was 15 min.

Gear Fault Diagnosis Based on Residual Patterns of Current and Vibration Data by Collaborative Robot's Motions Using LSTM (LSTM을 이용한 협동 로봇 동작별 전류 및 진동 데이터 잔차 패턴 기반 기어 결함진단)

  • Baek Ji Hoon;Yoo Dong Yeon;Lee Jung Won
    • KIPS Transactions on Software and Data Engineering
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    • v.12 no.10
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    • pp.445-454
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    • 2023
  • Recently, various fault diagnosis studies are being conducted utilizing data from collaborative robots. Existing studies performing fault diagnosis on collaborative robots use static data collected based on the assumed operation of predefined devices. Therefore, the fault diagnosis model has a limitation of increasing dependency on the learned data patterns. Additionally, there is a limitation in that a diagnosis reflecting the characteristics of collaborative robots operating with multiple joints could not be conducted due to experiments using a single motor. This paper proposes an LSTM diagnostic model that can overcome these two limitations. The proposed method selects representative normal patterns using the correlation analysis of vibration and current data in single-axis and multi-axis work environments, and generates residual patterns through differences from the normal representative patterns. An LSTM model that can perform gear wear diagnosis for each axis is created using the generated residual patterns as inputs. This fault diagnosis model can not only reduce the dependence on the model's learning data patterns through representative patterns for each operation, but also diagnose faults occurring during multi-axis operation. Finally, reflecting both internal and external data characteristics, the fault diagnosis performance was improved, showing a high diagnostic performance of 98.57%.

Performance Improvement of Oil Pump by Design of Gerotor (Combined Profile - Two Ellipses) and Port (지로터(2개의 타원 조합) 형상 및 포트 설계를 통한 오일펌프 성능인자 향상)

  • Kwak, Hyo Seo;Li, Sheng Huan;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.3
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    • pp.207-216
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    • 2016
  • A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.

Accelerating Ability Optimization for Dual Mode Hybrid Vehicle Using Complex Planetary Gears (복합 유성기어를 이용한 듀얼모드 하이브리드 자동차의 가속성능 최적화)

  • Yang, Si-U;Kim, Nam-Wook;Yang, Ho-Rim;Park, Yoeng-Il;Cha, Suk-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.97-100
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    • 2006
  • Accelerating ability is one of the most important performance of the vehicle. Unlike conventional internal combustion vehicles and power-assist hybrid vehicles, the maximized acceleration of dual mode hybrid vehicles is not simply. achieved by maximizing engine or motor torque Because of the dynamic stability of planetary gear, speeds and torques control of engine, motor 1 and motor 2 is essential and according to control value, acceleration performance is changed There are two control values which are velocity and torque for each component totalling six. These six values can be variables for an objective function. However, because three velocity variables can be regarded as only one variable speed ratio and the remaining three torque variables can be solved analytically, without complicated numerical algorithm the solution for the objective function can be obtained. This optimized solution shows the best performance possible to the specified dual mode system.

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Component Sizing for Development of Novel PHEV System (신 개념 PHEV 시스템 개발을 위한 동력원 용량 설계)

  • Lee, Heeyun;Kang, Changbeom;Kim, Jinseong;Cha, Suk Won;Park, Yeong-il
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.330-337
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    • 2016
  • In this paper, component sizing and analysis of the novel plug-in hybrid electric vehicle powertrain configuration is conducted. Newly proposed powertrain configuration in prior study has an internal combustion engine and two electric motors. To optimize component size of the vehicle system and reduction gear ratio, component sizing methodology is proposed and conducted. Required power for vehicle's dynamic performance is calculated to decide minimum power requirement of powertrain component combination. Component size of engine and electric motor are optimized using vehicle simulation to maximize fuel economy performance. Optimized powertrain configuration and vehicle simulation results present validation of newly proposed vehicle system.

Development of Regenerative Braking Control Algorithm for a 4WD Hybrid Electric Vehicle (4WD HEV의 회생제동 제어로직 개발)

  • Yeo Hoon;Kim Donghyun;Kim Talchol;Kim Chulsoo;Hwang Sungho;Kim Hyunsoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.38-47
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    • 2005
  • In this paper, a regenerative braking algorithm is proposed to make the maximum use of the regenerative braking energy for an independent front and rear motor drive parallel HEV. In the regenerative braking algorithm, the regenerative torque is determined by considering the motor capacity, motor efficiency, battery SOC, gear ratio, clutch state, engine speed and vehicle velocity. To implement the regenerative braking algorithm, HEV powertrain models including the internal combustion engine, electric motor, battery, manual transmission and the regenerative braking system are developed using MATLAB, and the regenerative braking performance is investigated by the simulator. Simulation results show that the proposed regenerative braking algorithm contributes to increasing the battery SOC, which recuperates 60 percent of the total braking energy while satisfying the design specification of the control logic. In addition, a control algorithm which limits the regenerative braking is suggested by considering the battery power capacity and dynamic response characteristics of the hydraulic control module.

A Development of Forklift Shift and Constant Speed Endurance Test Controller for Dynamometer Test (다이나모 시험용 지게차 변속 및 정속 내구시험 제어기 개발)

  • Jung, G.H.;Lee, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.3
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    • pp.13-21
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    • 2007
  • A forklift is a motive machine powered by LPG, diesel engine or electric motors. The internal combustion engine type forklift is equipped with automatic transmission to meet the required drive load as well as the easy operation of the vehicle. This paper deals with the shift control and endurance test controller which is developed for the functional test of the newly designed automatic transmission on a dynamometer test bench. Its major function is to control the proportional solenoid currents, which is directly related to clutch pressures, for the given reference current trajectory during shift and sequential operation of shift schedule designed for the durability test at each gear. It also has the ability to monitor all the necessary test data through RS232 communication and log them to disk files. The current controller of embedded system is designed from the identified dynamics of solenoid coil and the current reference can be easily modified with a user interface software on PC so as to match the shift data by experiments.

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Optimal Design of Gerotor (Ellipse1-Elliptical Involute-Ellipse2 Combined Lobe Shape) for Improving Fuel Efficiency and Reducing Noise (연비개선 및 소음저감을 위한 지로터 최적설계 (타원 1-타원형 인벌루트-타원2))

  • Kwak, Hyo Seo;Li, Sheng Huan;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.927-935
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    • 2016
  • A gerotor is suitable for miniature manufacturing because it has a high discharge per cycle and a simple structure, while also being widely used as lubrication oil of engines and the hydraulic source of automatic transmission. In the automobile industry, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor design. In this study, to obtain an optimal gerotor with an ellipse-elliptical involute-ellipse combined lobe shape, an automatic program was developed for calculating performance parameters and drawing a gerotor profile. An oil pump was assembled with the optimal gerotor together with the port used at the actual field and CFD analysis was performed on this assembly using Ansys-CFX. A performance test for the oil pump was carried out and showed good agreement with the results obtained from the theoretical analysis and the CFD analysis.