• Title/Summary/Keyword: Internal Defect

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An Evaluation of the Effect of Internal Thinning Defect on the Failure Pressure of Elbow (곡관의 손상압력에 미치는 내부 감육결함의 영향 평가)

  • Kim, Jin-Weon;Kim, Tae-Soon;Park, Chi-Yong
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.28-34
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    • 2003
  • In the present study, three-dimensional finite element analysis was performed to investigate the effects of internal wall thinning defect on the failure pressure of elbow in the piping system and to develop the failure pressure evaluation model. From the results of finite element analysis, the failure pressure was derived by employing local stress criteria, and the effects of thinning location, bend radius, and defect geometry on the failure pressure of internally wall thinned elbow were investigated. Also, based on these investigations and previous model developed to estimate the failure pressure of elbow with an external pitting defect, the failure pressure evaluation model to be applicable to the elbow containing an internal thinning defect was proposed and compared with the results of finite element analysis. The failure pressure calculated by the model agreed well with the results of finite element analysis.

Deformation Analysis of Wall Thinning Pipe by Using Laser Measurement (레이저 계측을 이용한 곡관 감육부의 변형 해석)

  • Kim K.S.;Jung H.C.;Jung S.W.;Kwag J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.27-28
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    • 2006
  • This study performs to investigate deformation of wall thinning pipe and to find out the position of the internal thinning defect by shearography. Shearography is one of optical methods those have applied to nondestructive testing (NDT) and the strain/stress analysis. This technique has the merit of the directly measuring the first derivative of displacement, sensitivity of which can be adjusted by the handling of optical component in interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and developed the nondestructive out-of-plane deformation analysis technique fur internal thinning defect of elbow by shearography. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

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The Evaluation of Thin Pressure Vessel′s Internal Defects by Laser Shearography (레이저 전단 간섭계를 이용한 압력용기의 내부 결함 평가)

  • 장경영;장석원;현민관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.929-933
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    • 2003
  • Internal defects of thin pressure vessel used in the power plants or the chemical plants may be created and grow due to corrosion or creep fatigue to reduce the strength and cause critical failure during operation. Therefore it is very important to detect this defect at the early stage. For this purpose, non-destructive, non-contact and highly sensitive method should be considered for on-line application. In this paper, a laser shearographic interferometer is applied to inspect circular defects and notch defects existed inside of thin pressure vessel under the presence of pressure up to 3 times of atmospheric pressure. The influences of the defect shape and size as well as the internal pressure to the characteristic pattern in the shearography fringe are investigated, and the quantitative evaluation of the defect size is tried. Also the experimental results are compared with the destructive test results to show the applicability of this method to the quantitative evaluation of internal defects in the thin pressure vessel.

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Process Design to Prevent Internal & External Defects of Cold Extruded Products with Double Ribs (이중 리브를 가진 냉간 압출품의 내.외부 결함 방지를 위한 공정 설계)

  • 김동진;김병민
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.612-619
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    • 1999
  • Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

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The Detection of the Internal Defect in the Glass Using Auto Focusing Method (자동 초점 기법을 이용한 유리 내부 결함 검출)

  • Jy, Yong-Woo;Jhang, Kyung-Young;Jung, Ji-Hwa;Kim, Suk-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1047-1054
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    • 2004
  • Internal defects in the glass, like-as micro-voids, micro-cracks, or inclusions, easily cause the failure when the glass is exposed to the shock or the thermal variation. In order to produce the highly reliable glass product, the precision inspection of the defect in the glass is required. For this purpose, this paper proposes a machine vision technique based on the auto-focusing method, which searches the defect and measures the location under the fact that the edge image of defect must be the most clear when the focal plane of CCD camera is coincided with the defect. As for the search index, the gradient indicator is presented. The basic principles are verified through the simulations for the computer-generated defect images, where the affects of defect shape, gray level of background, and the brightness of the defect image are also analyzed. Finally, experimental results for actual glass specimens are shown to confirm the applicability of this method to the actual field.

Internal Defect Analysis of Transformers using DGA (유중가스분석을 통한 변압기 내부결함 분석)

  • Kim, Seong-Hwan;Park, Tae-Sik
    • Journal of IKEEE
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    • v.24 no.1
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    • pp.354-359
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    • 2020
  • DGA(Dissolved Gas Analysis) is regularly performed to detect internal defects of power transformers and prevent failures. The overheating or discharging in the transformer can be confirmed by DGA but the defective parts should be identified by internal inspection. However, winding or iron core defects cannot be checked by internal inspection, so it is impossible to establish actions by DGA alone. In this paper, the internal defect mode is analyzed and presented based on the transformer internal inspection reports, and the internal defect can be predicted by considering DGA.

Evaluation of Detectable Defect Size for Inner Defect of Pressure Vessel Using Laser Speckle Shearing Interferometry (레이저 스페클 전단간섭법을 이용한 압력용기 내부결함의 측정 가능한 결함 크기의 평가)

  • Kim, Kyeong-Suk;Seon, Sang-Woo;Choi, Tae-Ho;Kang, Chan-Geun;Na, Man-Gyun;Jung, Hyun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.135-140
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    • 2014
  • Pressure vessels are used in various industrial fields. If a defect occurs on the inner or outer surface of a pressure vessel, it may cause a massive accident. A defect on the outer surface can be detected by visual inspection. However, a defect on the inner surface is generally impossible to detect with visual inspection. Nondestructive testing can be used to detect this type of defect. Laser speckle shearing interferometry is one nondestructive testing method that can optically detect a defect; its advantages include noncontact, full field, and real time inspection. This study evaluated the detectable size for an internal defect of a pressure vessel. The material of the pressure vessel was ASTM A53 Gr.B. The internal defect was detected when the pressure vessel was loaded by internal pressure controlled by a pneumatic system. The internal pressure was controlled from 0.2 MPa to 0.6 MPa in increments of 0.2 MPa. The results confirmed that an internal defect with a 25 % defect depth could be detected even at 0.2 MPa pressure variation.

Prevention of Internal Defects of Cold Extruded Planetary Gears (냉간 압출된 유성기어의 내부결함 방지)

  • Lee, J.-H.;Choi, J.;Lee, Y.-S.;Choi, S.-H.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.168-173
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    • 1999
  • It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

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A Case of Congenital Hypothyroidism Due to Organification Defect Associated with Huerthle Cell Adenoma (Organification장애(障碍)에 의한 선천성(先天性) 갑상선기능저하증(甲狀線機能低下症)과 $H\"{u}rthle$ 세포선종(細胞線腫)이 병발(竝發)된 1예(例))

  • Kim, Byung-Tae;Lee, Kee-Sang;Chung, Soon-Il;Kim, Sam-Yong;Cho, Kyung-Sam;Cho, Bo-Yeon;Koh, Chang-Soon
    • The Korean Journal of Nuclear Medicine
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    • v.15 no.1
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    • pp.37-43
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    • 1981
  • Congenital hypothyroidism due to organification defect was first reported by Haddad and Sidbury in 1959. The organification defect is easily proved by perchlorate discharge test. We experienced a patient who had large goiter, growth and mental retardation, and revealed positive reponse to perchlorate discharges test, and the surgical biopsied specimen showed Huerthle cell adenoma, which was probably due to chronic stimulation of thyroid stimulating hormone, or coexisted incidentally. Described here a case of congenital hypothyroidism due to organification defect associated with Huerthle cell adenoma, with review of some literatures.

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Internal Defect Minimization of Die Cast Impeller Blade Using Taguchi's Design of Experiment (다구치 실험계획법을 이용한 임펠러 블레이드 다이캐스팅의 내부 결함 최소화)

  • Kim, D.;Choo, I.H.;Lee, Y.S.;Kim, S.W.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.173-178
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    • 2010
  • A die cast impeller blade has been developed in the effort on cost reduction in marine equipment industry. The purpose of this work is to optimize the die casting process using Taguchi's design of experiment for minimizing the internal defect of the die cast impeller blade. The experiments were preformed using the numerical simulation based on the L18 orthogonal array. As a results, the internal defect size of the die cast impeller blade for optimal design was controlled less than 1mm.