• 제목/요약/키워드: Intelligent machining system

검색결과 65건 처리시간 0.019초

고정밀 CNC 머신을 위한 신경망 윤과제어 (A Neuro-contouring controller for High-precision CNC Machine Tools)

  • 이현철;주정홍;전기준
    • 한국지능시스템학회논문지
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    • 제7권5호
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    • pp.1-7
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    • 1997
  • CNC공작기계의 두 서보축을 대상으로 가공 정밀도를 향상시키기 위한 신경망 윤과제어 알고리즘을 제안한다. 이 연구에서는 두 축 상호간에 미치는 영향을 신경망의 학습 능력을 이용하여 보상하고자 한다. 윤곽제어를 위해서는 매 샘플링 주기마다 윤곽오차를 계산하여하나, 윤곽오차는 직선경로를 이동하는 경우 쉽게 계산가능하나 원호, 인볼루트곡선등 비선형 경로를 가공하는 경우에는 정확하게 계산하기 힘들다. 먼저 이 논문에서는 임의의 비선형 곡선경로에 대하여도 윤곽오차를 정확히 구해낼 수 있는 새로운 윤곽오차 모델링 방법을 제안다. 또한 이러한 윤곽오차에 대한 항을 포함하는 성능지수를 정의하고, 신경망 윤곽제어를 위한 온라인 학습법칙을 유도한다. 이러한 신경망윤곽제어기의 사용으로 시스템이 비선형 특성을 가지거나 외부 환경이 변화하는 경우에도 좋은 윤곽제어 성능을 유지할 수 있다.

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공작물 적재를 위한 자동정렬 및 적재장치의 설계 및 제작 (Design and Fabrication of an Automatic Alignment and Loading System for Workpieces)

  • 이재경;최명철;김갑순
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.134-140
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    • 2018
  • This paper describes the design and fabrication of an automatic alignment and loading system for workpieces. To move a workpiece to a chucking position of a machine tool using a gantry robot, an automatic aligning device is required to load the workpiece before machining and automatically align them. The automatic alignment system was conceptually designed, and the structural analysis was performed for the main parts such as the top plate, center support, front and back support, and support shaft. Based on the structural analysis results, the size of these structures was determined. The automatic alignment system was manufactured, and the vertical movement characteristics of the workpiece up-and-down movement device and the rotation characteristics of the workpiece rotation device were experimentally examined. The result has confirmed that they operate normally.

FMS 구축을 위한 DNC 시스템 통신기법 (Method of DNC System Communication for FMS Construction)

  • 이석희;배용환
    • 대한기계학회논문집
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    • 제18권4호
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    • pp.805-815
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    • 1994
  • The development of automatic production systems has a trend toward Computer Integrated Manufacturing System(CIMS) in recent years. In hardware configuration, CIMS are composed of intelligent CAD/CAM work stations, multifunction CNC machining centers including material handling systems. The DNC systems present the key element of automation hierarchy in a FMS. A DNC system is one which connects a number of numerically-controlled machines to a common memory in a digital computer for part program storage with provision for on-demand distribution of part program data to machines using communication in hierarchical structure of central computer, control computer and cell controller. This paper describes the development of Behind-the-Tape-Reader(BTR) type DNC system using CYBER 180-830 as a central computer and IBM PC-386 cell control computer and NC lathe with FANUC 5T NC controller. In this system, the connection between central computer and cell control computer is done via RS-232C serial interface board, and the connection between cell control computer and FANUC 5T controller is done via parallel interface board. The software consists of two module, central computer communication module for NC program downloading and status uploading, NC machine running module for NC operating.

Development of ISO14649 Compliant CNC Milling Machine Operated by STEP-NC in XML Format

    • International Journal of Precision Engineering and Manufacturing
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    • 제4권5호
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    • pp.27-33
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    • 2003
  • G-code, another name of ISO6983, has been a popular commanding language for operating machine tools. This G-code, however, limits the usage of today's fast evolving high-performance hardware. For intelligent machines, the communications between machine and CAD/CAM departments become important, but the loss of information during generating G-code makes the production department isolated. The new standard for operating machine tools, named STEP-NC is just about to be standardized as ISO14649. As this new standard stores CAD/CAM information as well as operation commands of CNC machines, and this characteristic makes this machine able to exchange information with other departments. In this research, the new CNC machine operated by STEP-NC was built and tested. Unlike other prototypes of STEP-NC milling machines, this system uses the STEP-NC file in XML file form as data input. This machine loads information from XML file and deals with XML file structure. It is possible for this machine to exchange information to other databases using XML. The STEP-NC milling machines in this research loads information from the XML file, makes tool paths for two5D features with information of STEP-NC, and machines automatically without making G-code. All software is programmed with Visual $C^{++}$, and the milling machine is built with table milling machine, step motors, and motion control board for PC that can be directly controlled by Visual $C^{++}$ commands. All software and hardware modules are independent from each other; it allows convenient substitution and expansion of the milling machine. Example 1 in ISO14649-11 having the full geometry and machining information and example 2 having only the geometry and tool information were used to test the automatic machining capability of this system.

The New Generation of Hydraulic Presses-Progress in the Forming Process

  • Prommer, Eric
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1276-1277
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    • 2006
  • The ever increasing requirements on today's compacts with regard to their geometry and precision call for flexible high-precision and most capable production systems. DORST Technologies has coped with these requirements by developing the new HP series for pressing forces between 1600 kN and 16000 kN and the new HS series for pressing forces between 150 kN and 1200 kN. These fully hydraulic presses featuring upper ram, lower ram, core rod, filler, up to 4 lower tool levels and up to 4 upper tool levels with closed-loop controlled movements. Thanks to latest servo technology and an electronic bus system it is possible to have all movements closed-loop controlled in the desired relation to each other. Thus, today's hydraulic presses provide high stroke rates, low energy consumption and a user-friendly interface. The input of data is carried out via clearly arranged screen masks on a touch-screen. The innovative DORST $IPG^{(R)}$ (Intelligent Program Generator) has been designed to support the set-up staff in preparing and optimizing the toolprogram. The combination of the machine type with the hydraulic unit determines the productivity in consideration of the specific application and the part to be pressed. Thanks to the closed-loop control circuits, DORST hydraulic automatic presses of the latest generation ensure unmatched precision and repeatability - and consequently process reliability - often without necessitating subsequent machining steps.

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