• Title/Summary/Keyword: Intelligent machining system

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Adaptive Cutting Parameter Optimization Applied to Face Milling Operations (면삭 밀링공정에서의 절삭조건의 적응 최적화)

  • 고태조;조동우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.713-723
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    • 1995
  • In intelligent machine tools, a computer based control system, which can adapt the machining parameters in an optimal fashion based on sensor measurements of the machining process, should be incorporated. In this paper, the technology for adaptively optimizing the cutting conditions to maximize the material removal rate in face milling operations is proposed using the exterior penalty function method combined with multilayered neural networks. Two neural networks are introduced ; one for estimating tool were length, the other for mapping input and output relations from experimental data. Then, the optimization of cutting conditions is adaptively implemented using tool were information and predicted process output. The results are demonstrated with respect to each level of machining such as rough, fine and finish cutting.

A rule-based scheduling system for automated machining

  • Ahn, Jaekyoung
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1992.04b
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    • pp.249-257
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    • 1992
  • An automated machining system involves concurrent use of manufacturing resources, alternative process plans, and flexible routings. High investment in the installation of automated facilities requires an efficient scheduling system that is able to allocate the resources specified for operations over a scheduling horizon. The primary emphasis of this paper is to generate schedules that accurately reflect details of the automated environment and the objectives stated for the system. In this paper, a scheduling algorithm for automated machining is presented. Using the previous simulation research for this topic, a rule-based scheduling system is constructed. An architecture for an intelligent scheduling system is proposed, and the system has a high potential to provide efficient schedules based on the task-specific knowledge for the dynamic scheduling environment

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DECISION SUPPORT SYSTEM FOR CUTTING PARAMETERS SELECTION IN MACHINING PROCESSES USING FUZZY KNOWLEDGE

  • Balazinski, M.;Bellerose, M.;Czogala, E.
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.798-801
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    • 1993
  • This paper presents the decision support system using fuzzy knowledge to adapt the cutting conditions chosen by a conventional expert system to a particular machine tool, workpiece and clamping system. These preliminary results demonstrate the capability of fuzzy logic to adjust cutting parameters taking into account parameters difficult to quantify.

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Education of CNC Machining Using Knowledge based System (지식기반 시스템을 이용한 CNC 가공교육)

  • Kim, Moon-Ki;Lee, Jang-Mook
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.2 no.1
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    • pp.58-63
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    • 2010
  • The purpose of this study is to establish a knowledge based system for education of CNC machining. The program is made based on various educational courses, teaching methodology and teaching medium etc. and has a good accessibility which can be used anywhere if computer is available. For the system, various variables according to materials, tools or shapes for machining are reviewed and analyzed. Also, the intelligent educational program is developed using Visual Basic language. It can be used to help trainees who want to refer cutting conditions for actual cutting process and also can be useful for beginner who wants to learn and to practice for CNC machining.

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A Study on the Construction of Database in Cutting Conditions (절삭가공조건의 데이터베이스 구축에 관한 연구)

  • 이정길;손덕수;이우영;유중학;임경화
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.354-358
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    • 2004
  • There was not the evident analysis about the cutting process of CNC machining, and wouldn't be difficult to estimate the result of machining for the various cutting conditions. Therefore they were not founded the systemic technology about the optimum cutting conditions and selection of cutting tools. So this study have investigated the common facts for needs through the end-mill cutting machining by Machining-Centers or High-speed cutting machines, and developed the user-centered intelligent decision system to selection of the methodology about cutting conditions to improve the machining efficiency of end-mill cutting process.

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Development of Diagnosis System for Intelligent High-Speed Micro-Machining and Evaluation of Micro-Machining Characteristics (고속.지능형 마이크로머시닝을 위한 진단시스템 및 특성평가)

  • 김흥배;이우영;최성주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.993-998
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    • 1997
  • The advanced technology of micro-machining is starting to penetrate our lives. This technology, with which it is possible to make micro-structures by means of processing on the order of nm (micrometer = 1/1,000 mm) or less, is realizing machines that were only part of our wildest imagination. However, the fact is that many issues remain in the quest for a variety of applications. With the advent of computing technologies, information technologies, and telecommunications technologies, we foresee the need for new approaches in design, process, and the use of materials, technologies, and people in a globalized manufacturing enterprise. A new thinking paradigm is needed to focus on quality of service on the products we design and manufacture. Factories in different regions need to be co-ordinated through use of the state-of-the-art information on productivity, diagnostics, and service evaluation of manufacturing systems could be shared among different locations and partners. In this research, We develope the internet based Diagnosis system for micro machining and evaluate its characteristics by using mechatronic sensor like Dynamometer, acoustic emission, Acceleration sensor, micro phone, vision, infra-red thermometer.

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Intelligent Design Support System for Machine Tool Design (지능형 공작기계 설계 지원 시스템)

  • 박면웅
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.15-24
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    • 2000
  • An intelligent software system which can support efficiently and systematically machine tool design by utilizing deign knowledge is described in this paper. The process of embodiment design of a machining center was modelled represented by IDEF0 and embedded in the system. A hybrid type inference engine has been introduced so that the system can effec-tively deal with knowledge represented in diversified forms The design system was developed on the basis of object-ori-ented programming and has been coded into one software system which can be ported on Windows NT.

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User-friendly Automatic Polishing Robot System and Its Integrated Operating Program

  • Lee, Min-Cheol;Jung, Jin-Young;Go, Seok-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.3
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    • pp.69-76
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    • 2004
  • Polishing a die that has free-form surfaces is a time-consuming and tedious job, and requires a considerable amount of high-precision skill. In order to reduce the polishing time and cope with the shortage of skilled workers, an automatic polishing robot system was developed. The polishing robot system is composed of two subsystems, a three-axis machining center and a two-axis polishing head. The machining center is controlled by a FANUC controller, and the polishing head by DSP controller. The system has five degrees of freedom and is able to keep the polishing tool normal to the die surface during operation. To easily operate the developed polishing robot system, this study developed an integrated operating program in the Windows environment. The program consists of five modules: a polishing data generation module, a code separation module, a polishing module, a graphic simulator module, and a teaching module. Also, the automatic teaching system was developed to easily obtain teaching data and it consists of a three dimensional joystick and a proximity sensor. Also, to evaluate the performance of the integrated operating program and the polishing robot system, polishing experiments of a die of shadow mask were carried out.

Intelligent High-Precision Warm Forging Process (지능형 고정밀 온간단조 기술)

  • Lee J. Y;Bae M. H.;Jeong S. C.;Seo S. Y.;Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.321-325
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    • 2001
  • This paper describes the basic structure of high-precision warm forging process for ball joint socket. If this research is successfully finished, We expect that productivity improvement, reduction of material cost and machining process, and cost down than conventional warm forging process.

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